Continuous Waste Tire Plastic Pyrolysis Plant
1. The End Product and Output Field From the
Continuous Waste Tire Plastic Pyrolysis Plant:
End
product |
Percentage |
Usage |
Fuel oil |
40%-50% |
1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants.
2. For heavy oil generators to get electricity.
3. For distillation to non-standard diesel oil |
Crude carbon black |
35% |
1. Used for construction bricks;
2. Deep-processed to N330, N660, N774 or color carbon black. |
| Steel wire |
10%-15% |
Sold or reprocessing
|
| Sync gas |
10% |
Used for heating the reactor |
End Product Fuel Oil Parameters:
| Item |
Density |
Solidifying Point |
Flash Point |
Viscosity |
Heating Value |
Cetane Number |
| Unit |
g/cm3 |
ºC |
ºC |
mm2/s |
Kcal/kg |
* |
| Result |
0.88~0.90 |
-10 |
40 |
2.5 |
10500 |
30 |
| From: Chongqing, China |
| Inspection Date8th Dec., 2015 |
| |
2. Main Parts and Function ofUsed in the
Continuous Waste Tire Plastic Pyrolysis Plant
3. Parameters Brief Introduction ofthe
Continuous Waste Tire Plastic Pyrolysis Plant
| NO. |
ITEM |
Technical Parameter |
| 1 |
Suitable Raw Materials |
≤5cm Small pieces of Waste tyre, rubber, waste plastic |
| 2 |
Operating Mode |
Fully Continuous Operation |
| 3 |
Structure |
Horizontal rotation Type |
| 4 |
Loading and discharging |
Fully automatic feeding and discharging under high temperature at same time |
| 5 |
Capacity(24h) |
24~40Mt |
| 6 |
Work Pressure |
Slightly Negative Pressure |
| 7 |
Oil Yield of tyres |
38%-45% |
| 8 |
Power |
60kwh~80kwh |
| 9 |
Cooling Method |
Cycle water |
| 10 |
Type of Drive |
Outer gear |
| 11 |
Noise dB(A) |
≤85 |
| 12 |
Main Reactor Weight (MT) |
About 27Mt |
| 13 |
Total Weight(MT) |
About 70Mt |
| 14 |
Installation Space Required |
20m*30m |
| 15 |
Manpower |
2~3/shift |
| 16 |
Shipment |
2*40FR+4*40'HC |
| 17 |
Delivery time |
≤80Days |
4. Feasibility Analysis for Your Reference of the
Continuous Waste Tire Plastic Pyrolysis Plant:
| NO |
Item |
Details |
| 1 |
Daily Capacity |
24T |
| 2 |
Raw Materials |
All rubber and plastic products |
| 3 |
Material cost |
24T*300¥/MT=7200RMB |
| 4 |
Catalyst cost |
24T*0.3%*5000¥/MT=360RMB¥ |
| 5 |
Labor |
6P*150¥/D/P=900RMB |
| 6 |
Electricity (pyrolysis + shredding) |
80KWH*24h=1920RMB |
| 300kwh*10h=3000RMB |
| 7 |
Fuel cost |
0 |
| 8 |
Others |
300RMB(as emergency) |
| 9 |
Cost Amount |
13,680.00¥ |
| 10 |
Oil income |
24MT*40%*3500¥/MT=33,600.00RMB |
| 11 |
Carbon black income |
24MT*35%*100¥/MT=840.00RMB |
| 12 |
Steel wires income |
24MT*13%*300¥/MT=936.00RMB |
| 13 |
Income amount |
RMB35,376.00¥ |
| 14 |
Daily net profit |
35,376.00¥−13,680.00¥=21,696.00RMB |
| 15 |
Monthly net profit |
21696.00¥/D*25D=542,400.00RMB |
| 16 |
Annual net profit |
542,400.00¥/M*11M=5,966,400.00,00RMB |
| This data is according to Huaian City market price dated on 28th Nov., 2018. |
| Please do some analysis according to your market price. This data is only for reference. |
5:
Unique Features & Advantages of theContinuous Waste Tire Plastic Pyrolysis Plant:(1): Superior Safety Measures.The primary safety concern with pyrolysis plants is the risk of explosion and fire, typically caused by excessive pressure. How does our company address this? Unlike others who react to high pressure with emergency relief valves that risk fire and reactor damage, we prevent pressure from reaching dangerous levels in the first place.
Our company employs proactive measures to maintain smooth pyrolysis operations and ensure pipeline integrity, thereby preventing blockages and leaks. This approach eliminates the risk of sudden pressure spikes, reactor explosions, and fires! Conventional safety devices like emergency relief valves and water seal anti-tempering devices are also in place but not discussed here.
By ensuring continuous and obstruction-free operations, we avoid the high-pressure scenarios that other companies handle reactively, with a high risk of fire.
Moreover, standard safety features such as emergency relief valves and water-seal anti-tempering devices are included but are not elaborated here.
(2): Exceptional Oil Yield and Quality:Competing companies often generate 100kg to 400kg of residual or heavy oil per batch, which cannot be sold directly due to its poor quality. This residue oil, if mixed with high-quality fuel oil, downgrades the product's overall quality and market value. Disposing of this waste further pollutes the environment, and additional processing is labor-intensive and dirty.
Our anti-blocking device counteracts these issues. By rotating counterclockwise, it ensures that residual oils and impurities are reintroduced into the reactor for further cracking until only high-quality oil is extracted, converting impurities to powdery carbon black. This process boosts our oil yield by 2% to 5% compared to competitors, while eliminating secondary treatment and pollution issues.
This patented technology significantly reduces carbon black contamination by over 90% during production, enhancing the oil's purity and quality.
(3): The equipment pipeline cleaning period is greatly extended:The innovative anti-blocking system developed by our company ensures impeccable cleanliness of the pipeline, while effectively restraining carbon black from entering. This advancement significantly doubles the cleaning cycle compared to conventional equipment, resulting in substantial savings on human resources and enabling uninterrupted equipment operation.
(4): Our equipment boasts superior sealing performance:Our sealing performance is exceptional in two key areas: the reactor door and the air outlet location. Our reactor door features a meticulously designed elliptical shape, reinforced multiple times to ensure it withstands any raw material fed into it. This design balances the convenience of a full door opening while minimizing the potential for deformation. The elliptical design allows high-quality packing to change direction gradually during corner sealing, maintaining the packing structure. This is a significant improvement over small square or round doors that are inconvenient for material feeding and prone to sudden structural changes and air leakage.
Crafted from anti-deformation materials, our reactor door is engineered to resist deformation, sagging, or seal failure over extended periods, ensuring long-lasting performance.
For sealing at the air outlet, we employ an integrated design where the air outlet is directly welded to the reactor body. This increases sealing efficiency, and our innovative two-way sealing design significantly reduces the risk of air leakage. In contrast, other companies often use a simple straight package without a two-way sealing design.
(5): Anti-stick and automatic clearing device: Our equipment uses advanced heat treatment and filming processes on the inner reactor wall before initial use. This allows the coating agent to penetrate the steel of the furnace wall, forming a protective plated film that prevents sticking and flash explosions. The automatic clearing machine features a chain scraper structure, ensuring thorough cleaning.
(6): Equipment quality: First, we use top-grade national standard furnace steel, avoiding non-standard materials.
Second, we utilize state-of-the-art automatic welding processes, ensuring no trachoma and achieving neat and aesthetically pleasing welding surfaces.
Third, our meticulous craftsmanship and superior parts guarantee first-class workmanship. Each plant undergoes rigorous inspection procedures to ensure the highest quality is delivered to our valued customers.
(7): After-sales service:We offer lifetime maintenance for our equipment. In case of any issues, confirmation replies are provided within 24 hours post-sale, and personnel will be dispatched for on-site service within 48 hours in China or will start visa preparation for international service.
(8): Highly automatic control systemwith optional Digital Monitoring and PLC System.
6: Technology and Operation of theNew Continuous Waste Rubber Pyrolysis Plant flowchart:
- General introduction: Waste tires (suggested dimensions not exceeding 5cm*5cm, preferably without steel) or plastic are fed into the auto feeder, which loads them into the pyrolysis reactor. The oil components are vaporized and pass through a gas separator and three condensers, then stored in a tank. The purified sync gas is collected and redirected to the furnace as fuel, conserving energy. The char is discharged from the reactor and collected into a hopper for further processing.
The entire process is fully sealed and continuous, covering loading, discharging, oil condensing, with zero pollution emissions.
- Sync Gas:The syngas generated is approximately 3~10% of the total output, varying with the oil-water content. While this byproduct is a pollutant, it possesses substantial heating value and cannot be released untreated. Our advanced gas purification and recycling technology ensures that all such gas is first purified to remove sulfur and ***. Subsequently, it is recycled back into the burning chamber to serve as fuel, significantly reducing operational costs and preventing pollution. Upon request, this purified gas can also be compressed into tanks to generate electricity or sold on the market.
- Our principle of operation is based on advanced high-low temperature pyrolysis, with a standard operational temperature range of 0~400ºC, maintaining a slight negative pressure throughout the process. Utilizing a sophisticated gas purifying system in our latest design, we ensure cleaner emissions, enhancing environmental friendliness. In summary, our solution is safe, energy-efficient, eco-friendly, and user-friendly.
7: Installation, Guarantee, and After-Sales Service of the Continuous Waste Tire Plastic Pyrolysis Plant
(1): Installation and Commissioning:
The seller will dispatch at least one engineer to the buyer's designated location at an agreed-upon time to oversee the installation, commissioning, and training for the purchased machines. The buyer will be responsible for all associated costs, including a daily salary of $100, accommodation, round-trip tickets, meals, transportation, and essential tools during the engineer's service period. The seller will handle the visa application process, with the buyer assisting in document preparation.
(2): Quality Guarantee:
The seller assures that the goods are crafted from top-quality materials, exhibit first-class workmanship, are brand new, and conform fully to the quality, specifications, and performance criteria stipulated in this contract. The seller guarantees that, when correctly installed, properly operated, and well-maintained, the goods will perform satisfactorily for a period of
12
months following the completion of installation.
Human errors or wear-and-tear components are excluded from this quality guarantee.
(3): Warranty Coverage:
:
The warranty provides for the free-of-charge supply of parts that fail due to manufacturing defects.
The warranty does not cover damages or production losses resulting from machine downtime or malfunctions caused by the damage.
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