Waste Tyre to Oil Recycling Pyrolysis Plant

• Customization: Available
• Warranty: 1 Year
• Service Life: <15 Years
• Model NO.: ZQ-P100
• Voltage: Customrized
• Structure: Horizontal
• Transport Package: Bulk
• Specification: 2.5m*6.6m
• Trademark: zhongqing
• Origin: China
• HS Code: 8419409090
• Production Capacity: 86sets

Product Description

ZQ-TP MODLE Latest Batch waste rubber pyrolysis plant
 

1. Feasibility of the rubber pyrolysis plant
Note: A. This analysis is made with capacity of 10Mt tyres per day per batch.
     B. Please modify relative prices according to your actual market conditions.
 

NO.	ITEM	DETAILS
1	DAILY CAPACITY	10MT
2	Raw Materials	Waste tyres
3	Cost of tyres	10T*1200¥/MT=12000¥
4	Cost of Catalyst	10MT*0.3%*5000¥/MT=150¥
5	Labor (DAILY)	4P*150¥/D/P=600¥
6	Electricity & Water	200¥
7	FUEL COST	0.45MT*1200¥/MT=540¥
8	Other	100¥
9	Total Cost	13,590.00¥
10	Oil Income	10MT*42%*3200¥/MT=13,440.00¥
11	Steel Income	10MT*13%*1400¥/MT=1,820.00¥
12	Carbon Income	10MT*35%*300¥/MT=1,050.00¥
13	Gross Income	16,310.00¥
14	Daily Net Income	16310.00¥−13,590.00¥=2,720.00¥
15	Monthly Net Income	2720/Day*25D=38,000.00¥
16	Yearly Net Income	38000.00¥/M*11M=748,000.00¥

2. Main Parts of rubber Pyrolysis Plant

 

3. Operation Process:

 

• General introduction: The cut tires or tire bundles or whole tires (with less capacity) or plastic bundles feed into reactor directly, then close tightly the reactor door, and begin heating.
• When the gas separator temperature rise up to about 100degrees C, the oil gas will generate and flow through the gas separator. The heavier content falls down and back to reactor, the light part go up to the condensers and turned into liquid oil stored in oil tanks.
• The uncondensed sync gas will be purified to remove acid part and the odor, then back to furnace burned as fuel to heat reactor.
• When whole process finished, cooled down the reactor to about 80 degrees C and open the discharger, begin discharging carbon black.
• Sync Gas:The sync gas generated about 3~8% totally according to the oil water content, it is pollution gas, but with huge heating value, cannot be emitted directly. We adopt gas purification and recycling technology, all such gas will be purified first to remove the Sulphur and Chlorine content, then recycled to the burning room burned as fuel to save operation cost as well as prevent gas pollution. If buyer need, also can collected and pressed such gas into tank to generate electricity or sold to market.
• The principle we use is high temperature distillation, we suggest the normal temperature not more than 360ºC, and the pressure in the whole process is not higher than 0.02 MPa. We also use gas purifying system in our new design, after purifying, the emissions is cleaner, which is more environment friendly. In a word, it is safe, energy-saving, environment friendly and easy to operate.

4. this Waste tire pyrolysis machine End Product, Percentage and usage:

Name	Percentage	Usage
Tire oil	35%~50%, usually about 42%	Widely used in industries such as steel and iron factories, ceramics               or chemical industries or hotels, restaurants etc. as fuel oil, or used               for heavy oil generators to get electricity.
Steel wires	12%~15%	to be sold or reprocessed
Carbon black	about 35%	Crude carbon black can be used for construction bricks, or widely used as industrial semi-reinforcing carbon black like N774, N660or color carbon after deep-process
Sync gas	3%~5%	recycled to be used as fuel for operation or storaged as LPG.
Inner water	about 4%	purified and then used as water for cooling.

5. Delivery and Packing:

PAYMENT TERMS	+30% as deposit after contract, +70% before shipment
Packing and Shipment	2m diameter: 2~3*40HQ 2.6meter diameter:1*40'Fr+2*40 HQ Weight: 20MT~30MT All goods are packed with export standard package to make sure no damage during transportation.
DELIVERY	20 working days ready for shipment

6.  Outstanding Features of our ZQ-TP Pyrolysis plants

• Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
• Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
• Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
• Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
• Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
• Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.
• Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.

8. Our Certificates:


9. Sales after service:

• Quality warranty period: One year warranty for the reactor ,and lifetime maintenance for complete set of machines. pay the double air tickets, accommodation and food.
• According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
• Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
• For the damage caused by the users, our company provides the parts and accessories with cost price.
• Our factory supplies the wearing parts with the cost price to clients.