Life Trash/Waste Garbage/Urban Waste Recycling/Pyrolysis Machine at European Standard
Certificate
CompanyBrief Introduction
Shangqiu Zhongqing Greentech Co,.Ltd is a leading professional institution dedicated to the innovative recycling and sustainable utilization of waste resources. Our comprehensive services encompass scientific research, meticulous design, cutting-edge development, precision manufacturing, seamless installation, thorough commissioning, expert training, and exceptional customer service. Headquartered in the bustling city of Beijing, our state-of-the-art equipment includes advanced waste tire processing systems, efficient waste oil sludge treatment units, versatile living garbage processing machines, sophisticated electronic waste solutions, reliable medical waste equipment, robust petrochemical waste systems, and other specialized waste recycling machinery. Furthermore, we proudly undertake government environmental projects, providing end-to-end solutions, from engineering design and construction to rigorous testing and validation.
Product Description
1. Life Trash/Waste Garbage/Urban Waste Recycling/Pyrolysis Machine comprises five core systems: pyrolysis system, heating system, cooling system, gas recycling system, and smoke scrubber system.
1). Pyrolysis system: Reactor
----Capable of cracking and gasifying waste tires, rubber, and plastics within the reactor.
2). Heating system: Equipped with synchronized gas and oil burning burners, blowers, providing direct heating.
3). Cooling system: Includes condensers, cooling pool, and cooling tower.
---Features 4 vertical condensers to efficiently convert oil gas into oil.
4). Gas recycling system:
----Recycles non-liquefiable gases to burn as fuel, enhancing efficiency.
5). Smoke scrubber system:
---Purifies waste gas by removing acids, odors, and dust, ensuring cleaner emissions and environmental friendliness.
2. Outstanding Features of theLife Trash/Waste Garbage/Urban Waste Recycling/Pyrolysis Machine:
1). Full open door design: Enables swift loading and steel removal, quick cooling post-batch, ensuring no leaks with high-temperature flexible graphite packing.
2). Unique Craft Condensers: High-efficiency condensing for increased oil output, producing superior quality oil with longevity and easy maintenance.
3). National Patent Unique Smoke Scrubbers: Effectively neutralizes, purifies, and absorbs acid gases and dust, promoting eco-friendly operations with no pollution.
4). National Patent Carbon Black Discharging System: Rapid, fully enclosed auto-discharging at high temperatures, preventing carbon black pollution and saving time.
5). Automatic Submerged Welding Technology: Utilizes ultrasonic nondestructive testing with both manual and automatic safety mechanisms.
6). Sync Gas Recycling System: Ensures complete combustion post-recycling, conserving fuel and minimizing pollution.
7). Direct Heating System: Maximizes heating surface to prolong reactor lifespan and facilitates precise temperature control.
8). National Patent Unique Heat Insulation Shell: Delivers high-efficiency temperature retention and superior energy-saving benefits.
3. Process Time of the Life Trash/Waste Garbage/Urban Waste Recycling/Pyrolysis Machine:
| Process Time of 10 tons Pyrolysis Plant |
| Feeding |
1~2h |
| Heating |
9~10h |
| Cooling |
3~4h |
| Discharging |
1~2h |
| Steel Pulling Out |
20minutes |
4. Final Products:Produces high-value steel wires, versatile fuel oil, carbon black, and sync gas...
Usage of Final Products:
Steel Wires: Yielding 12%-15% from tires, can be sold or reprocessed.
Fuel Oil: Extensively used in industries such as steel and iron factories, ceramics,
chemical industries, or as fuel oil for hotels, restaurants, etc.
Heavy Oil Generators: Designed for efficient power generation, ideal for transforming heavy oil into high-quality electricity.Efficiently Convert Heavy Oil into Electricity.
Carbon Black: This versatile byproduct can be transformed into construction bricks or refined into various industrial-grade carbon blacks such as N774, N660, and N330, or even as pigment carbon.
Used extensively in multiple industries, our carbon black can be further refined into N774, N660, N330, or utilized as color carbon.
After undergoing advanced processing techniques.
5. Comprehensive Feasibility Analysis for Your Reference:
Note: A. This analysis is based on a processing capacity of 10 metric tons of tires per day per batch.
B. Adjust the relative prices according to your specific market conditions.
| NO. |
ITEM |
DETAILS |
| 1 |
DAILY CAPACITY |
10MT |
| 2 |
Raw Materials |
Waste tyres |
| 3 |
Cost of tyres |
10T*1500¥/MT=15000¥ |
| 4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
| 5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
| 6 |
Electricity & Water |
200¥ |
| 7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
| 8 |
Other |
100¥ |
| 9 |
Total Cost |
16,590.00¥ |
| 10 |
Oil Income |
10MT*40%*4300¥/MT=17,200.00¥ |
| 11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
| 12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
| 13 |
Gross Income |
20,070.00¥ |
| 14 |
Daily Net Income |
20,070.00¥−16,590.00¥=3,480.00¥ |
| 15 |
Monthly Net Income |
3,480/Day*25D=87,000.00¥ |
| 16 |
Yearly Net Income |
87,000.00¥/M*11M=957,000.00¥ |
Packaging & Shipping:
1. Packaging Details:
All products are packaged according to export standards, ensuring no environmental pollution.
2. Shipping Details: Shipment will be made 30 days after the first deposit is received.
Our Services:
Pre-sales Service:
Our extensive product range allows us to offer tailored machines or complete processing plants to meet our customers' specific needs and budgets.
Our experts provide efficient and reliable solutions based on customer requirements. Upon order placement, we strictly adhere to production schedules.
Moreover, before finalizing the order, customers are welcome to visit our operational machines or complete plants on-site.
The order every customer has the chance to visit working machines or complete plant in the site.
After-sales Service:
1. Quality Warranty Period: We offer a one-year warranty for the reactor and lifetime maintenance for the complete set of machines. We cover double air tickets, accommodation, and food.
2. Upon the buyer's request, our company dispatches engineers for installation and commissioning at the buyer's site, including operator training on maintenance and operation.
3. We provide layout designs based on the buyer's workshop and land specifications, along with necessary civil work details and operation manuals.
4. For any user-induced damages, we supply parts and accessories at cost price.
5. Our factory offers clients wearing parts at cost price.
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