Continuous Waste Tire Pyrolysis Plant in Waste Management
with CE & ISO
1. Company Brief Introduction
Shangqiu Zhongqing Greentech Co,.Ltd is a professional institution engaged in the recycling and utilization of waste resources which includes scientific research, design, development, manufacturing, installation, commissioning, training and customer service. The headquarter of the
company is located in Beijing. Our main equipment is waste tires equipment, waste oil sludge treatment equipment, living garbage equipment, electronic waste equipment, medical waste
equipment, petrochemical waste equipment and related waste recycling equipment. We also
undertake government environment project like engineering design, construction and testing
date.
2. Our Certificates
3. continuous Tire pyrolysis plant description:
pyrolysis plant consists of five main system: pyrolysis system, heating system, cooling system, gas recycling
system and smoke purification scrubber system.
| NO |
Name |
Parameter |
| 1 |
The raw material |
waste tyres, plastic and oil sludge |
| 2 |
Total Capacity |
5t/day, 10t/day, 12t/day, 50t/day |
| 3 |
The size of reactor |
2.2*6/6.6, 2.4*6/6.6, 2.6*6/6.6, 2.8*6/6.6 |
| 4 |
Average oil productivity |
tyre:40%-50%, plastic:60%-70% |
| 5 |
Average carbon productivity |
30%-35% |
| 6 |
Average steel productivity |
10%-15% |
| 7 |
Average waste-gas productivity |
5% |
| 8 |
Pyrolysis time |
8hours |
| 9 |
Discharge time |
3hours |
| 10 |
Feeding time |
1hour |
1). the continuous tire Pyrolysis plant--- pyrolysis system: reactor
----The waste tyre, rubber and plastic can be cracked and be gasified in the reactor.
2). Heating system:
---3 oil or natural gas heating burners and 4 sync gas burners in the furnace, it is direct and indirect heating combined together.
3). Cooling system: condensers, cooling pool and cooling tower
---4 vertical condensers to convert the oil gas into oil.
4). Gas recycling system:
----The function of this system is to recycled the gas which cannot be liquefied for buring as fuel.
5). Smoke scrubber system:
---its function is to remove the acids, bad smell and dust from the waste gas, so the gas will be more clean and environmental friendly.
4.Outstanding Features of the continuous tire Pyrolysis plant
1). automatical feeding system: auto-metered Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
2). Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
3). Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
4). Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature at the same time of loading, avoiding carbon black pollution, saving time.
5). Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
6). Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.
7). Direct and indirect Heating System combined together: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
8). unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.
5.Final products: Steel wires, fuel oil, carbon black and sync gas...
| Name |
Percentage |
Usage |
| Tire oil |
35%~50%, usually about 42% |
Widely used in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. as fuel oil, or used for heavy oil generators to get electricity. |
| Steel wires |
12%~15% |
to be sold or reprocessed |
| Carbon black |
about 35% |
Crude carbon black can be used for construction bricks, or widely used as industrial semi-reinforcing carbon black like N774, N660or color carbon after deep-process |
| Sync gas |
3%~5% |
recycled to be used as fuel for operation or storaged as LPG. |
| Inner water |
about 4% |
purified and then used as water for cooling. |
6.Feasibility Analysis for your reference:
Note: A. This analysis is made with capacity of 10Mt tyres per day per batch.
B. Please modify relative prices according to your actual market conditions.
| NO. |
ITEM |
DETAILS |
| 1 |
DAILY CAPACITY |
10MT |
| 2 |
Raw Materials |
Waste tyres |
| 3 |
Cost of tyres |
10T*1200¥/MT=12000¥ |
| 4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
| 5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
| 6 |
Electricity & Water |
200¥ |
| 7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
| 8 |
Other |
100¥ |
| 9 |
Total Cost |
13,590.00¥ |
| 10 |
Oil Income |
10MT*42%*3200¥/MT=13,440.00¥ |
| 11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
| 12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
| 13 |
Gross Income |
16,310.00¥ |
| 14 |
Daily Net Income |
16310.00¥−13,590.00¥=2,720.00¥ |
| 15 |
Monthly Net Income |
2720/Day*25D=38,000.00¥ |
| 16 |
Yearly Net Income |
38000.00¥/M*11M=748,000.00¥ |
7. Packaging and Shipping of the continuous tire pyrolysis plant
| PAYMENT TERMS |
+30% as deposit after contract,
+70% before shipment |
| Packing and Shipment |
- 2m diameter: 2~3*40HQ
- 2.6meter diameter:1*40'Fr+2*40 HQ
- Weight: 20MT~30MT
- All goods are packed with export standard package to make sure no damage during transportation.
|
| DELIVERY |
20 working days ready for shipment |
8. After-sales Service:
1.Quality warranty period: One year warranty for the reactor ,and lifetime maintenance for complete set of machines. pay the double air tickets, accommodation and food.
2.According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3.Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.
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