Waste Tyre Pyrolysis Equipment in Waste Management with CE & ISO
Certification
CompanyBrief Introduction
Shangqiu Zhongqing Greentech Co., Ltd is a leading institution dedicated to the recycling and utilization of waste resources, encompassing scientific research, design, development, manufacturing, installation, commissioning, training, and customer service. Headquartered in Beijing, our primary equipment includes waste tire recycling machinery, waste oil sludge treatment systems, municipal waste management equipment, electronic waste recycling units, medical waste disposal systems, and petrochemical waste recycling solutions. We are also adept at handling government environmental projects, including engineering design, construction, and data analysis.
Product Description
1. The ZQ-7/8 Pyrolysis Plant comprises five main systems: pyrolysis system, heating system, cooling system, gas recycling system, and smoke scrubber system.
1). Pyrolysis System: Reactor
----The reactor facilitates the cracking and gasification of waste tires, rubber, and plastics.
2). Heating System:
---Features two heating rooms with direct heating capabilities.
3). Cooling System: Condensers, cooling pool, and cooling tower
---Equipped with four vertical condensers to efficiently convert oil gas into liquid oil.
4). Gas Recycling System:
----Designed to recycle non-liquefiable gas for use as fuel, enhancing energy efficiency.
5). Smoke Scrubber System:
---Effectively removes acids, odors, and dust from waste gas, ensuring cleaner and more environmentally-friendly emissions.
2. Outstanding Features of the ZQ-7/8 Pyrolysis Plant
1). Full Open Door Design: Facilitates quick loading and steel extraction, expedites cooldown post-batch, and prevents leaks with high-temperature flexible graphite packing.
2). Unique Craft Condensers: Provide high condensing efficiency for increased oil output, superior oil quality, longer lifespan, and easy maintenance.
3). National Patent Unique Smoke Scrubbers: Enhanced removal of acidic gases and dust through neutralization, purification, and absorption, ensuring eco-friendly operation without pollution.
4). National Patent Carbon Black Discharging System: Rapid, fully-enclosed auto-discharging at high temperatures to prevent carbon black pollution and save time.
5). Advanced Welding Technology: Incorporates automatic submerged welding, ultrasonic non-destructive testing, and both manual and automatic safety devices.
6). Sync Gas Recycling System: Fully burns recycled gas, saving fuel and reducing pollution.
7). Direct Heating System: Enhances heating surface area to extend reactor lifespan and simplify temperature control.
8). National Patent Heat Insulation Shell: Provides high-efficiency temperature retention and exceptional energy-saving performance.
3. Processing Time for a 10-Ton Pyrolysis Plant
| Process Time of 10 tons Pyrolysis Plant |
| Feeding |
1~2h |
| Heating |
9~10h |
| Cooling |
3~4h |
| Discharging |
1~2h |
| Steel Pulling Out |
20minutes |
4. Final Products:Steel wires, fuel oil, carbon black, and sync gas.
Uses of the Final Products:
Steel wires: Constituting 12%-15% of the tires, they can be sold or reprocessed.
Fuel oil: Extensively used in industries such as steel and iron, ceramics,
chemical sectors, as well as hotels and restaurants as a fuel source, or
utilized in heavy oil generators for electricity production.
Carbon Black: The initial form of carbon black can be utilized for construction bricks. Moreover, it can be transformed into industrial-grade carbon black, such as N774, N660, N330, or used as color carbon after undergoing further processing.
used as industrial carbon black N774, N660, N330, or color carbon after
deep-process.
5. Feasibility Analysis for Your Reference:
Note: A. This analysis is based on a capacity of 10Mt of tires per batch per day.
B. Please adjust the relative prices in accordance with your actual market conditions.
| NO. |
ITEM |
DETAILS |
| 1 |
DAILY CAPACITY |
10MT |
| 2 |
Raw Materials |
Waste tyres |
| 3 |
Cost of tyres |
10T*1500¥/MT=15000¥ |
| 4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
| 5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
| 6 |
Electricity & Water |
200¥ |
| 7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
| 8 |
Other |
100¥ |
| 9 |
Total Cost |
16,590.00¥ |
| 10 |
Oil Income |
10MT*40%*4300¥/MT=17,200.00¥ |
| 11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
| 12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
| 13 |
Gross Income |
20,070.00¥ |
| 14 |
Daily Net Income |
20,070.00¥−16,590.00¥=3,480.00¥ |
| 15 |
Monthly Net Income |
3,480/Day*25D=87,000.00¥ |
| 16 |
Yearly Net Income |
87,000.00¥/M*11M=957,000.00¥ |
Packaging & Shipping
1. Packaging Details:
All goods are packed according to export standards to ensure no pollution:
2. Shipping Details: Shipment occurs 30 days after the first deposit.
Our Services
Pre-sales Service:
Our extensive product range enables us to provide customers with machines or complete processing plants. Based on customers' requests and budgets, our experts develop efficient and reliable solutions.
Following customers' orders, we adhere strictly to production schedules. Furthermore, before placing the order, every customer has the opportunity to visit operating machines or complete plants on-site.
Reliable solutions. Following customers' orders, we produce strictly. What's more, before placing
the order, every customer has the chance to visit working machines or complete plants on-site.
After-sales Service:
1. Quality Warranty Period: One-year warranty for the reactor, and lifelong maintenance for the complete set of machines. We cover double air tickets, accommodation, and food expenses.
2. As per the buyer's requirements, our company will dispatch engineers for installation and commissioning at the buyer's site. This includes training the buyer's workers on operation, maintenance, etc.
3. We provide layout plans based on the buyer's workshop and land, civil works information, and operation manuals to the buyer.
4. For any damage caused by the user, our company offers parts and accessories at cost price.
5. Our factory supplies wear and tear parts at cost price to clients.
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