Environmental Friendly Used/Waste Rubber Machine with CE&ISO
Company Brief Introduction
Shangqiu Zhongqing Greentech Co,.Ltd is a professional institution engaged in the recycling and utilization of waste resources which includes scientific research, design, development, manufacturing, installation, commissioning, training and customer service. Our main equipment is waste tires equipment, waste oil sludge treatment equipment, living garbage equipment, electronic waste equipment, medical waste equipment, petrochemical waste equipment and related waste recycling equipment. We also undertake government environment project like engineering design, construction and testing date.
Product Description
1. TP10 pyrolysis plant consists of five main system: pyrolysis system, heating system, cooling system, gas recycling system and smoke scrubber system.
1). Pyrolysis system: reactor
----The waste tyre, rubber and plastic can be cracked and be gasified in the reactor.
2). Heating system:
---two heating rooms and direct heating.
3). Cooling system: condensers, cooling pool and cooling tower
---4 vertical condensers to convert the oil gas into oil.
4). Gas recycling system:
----The function of this system is to recycled the gas which cannot be liquefied for buring as fuel.
5). Smoke scrubber system:
---its function is to remove the acids, bad smell and dust from the waste gas, so the gas will be more clean and environmental friendly.
2. Unique Features & Advantages:
(1): Better security. The biggest safety hazard of the pyrolysis plant lies in the possibility of explosion and fire. And the two security risks are all caused by excessive pressure, so how to deal with it?
Our company adopts the prevention method, that is, we won't allow the pressure to be too high; the other companies adopts the treatment method after the pressure is higher, that is, when the pressure has been too high, the safety valve installed at the rector door would be driven to be exploded due to high pressure to carry out the pressure for emergency relief. The disadvantage of this method is that even if the pressure leaks out of the reactor, the possibility of fire occurs at the same time with the occurrence probability as high as 90% or more. And the fire will in turn affect the main reactor.
The preventive measures adopted by our company are: to ensure the smoothness of the pyrolysis operation and the pipelines at all times, and to prevent plugging and leaking; if there is no blockage, the pressure will not suddenly rise, and there will be no reactor explosion or fire without pressure!
As well as the emergency relief valves equipped in other locations, the water seal anti-tempering safety device, etc. are conventional configurations and will not be described here.
(2): High oil yield and good oil quality: Other companies often have residual oil tanks or heavy oil tanks, and each batch production will produce 100kg~400KG residual oil or heavy oil. This kind of residue oil is very viscous and very dark in color, cannot be sold directly or sold at very low prices. If you mix this residue oil with good quality fuel oil, it will lower the quality of the oil and lower the price. If you throw away it is kind of waste and will pollute the environment. If it is extracted and put into the pyrolysis reactor again for cracking, it will waste labor and the process is dirty.
The anti-blocking device used by our company rotates counterclockwise during production, and the residual oil and other impurities separated from the gas separation package can be pushed back into the reactor for secondary cracking until all high quality oil extracted. The impurities are partially dried to powdery carbon black. Therefore, in one batch, the oil production rate from our machines is 2% to 5% higher than that from other companies; at the same time, it removes the secondary treatment of residual oil and possible pollution problems.
At the same time, the technology of this invention patent reduces the rate of the phenomenon of carbon black rising due to the rotation of the reactor in the production processby more than 90%, which makes the carbon black content in the oilgreatly reduced, improves the quality of the oil.
(3): The equipment pipeline cleaning period is greatly extended: the anti-blocking system adopted by our company ensures the cleanliness of the pipeline while restraining the carbon black from entering the pipeline, which makes the cleaning cycle of our equipment doubled compared with other equipment, which saves Human resources, in turn, enable the equipment to continue to operate.
(4): Our equipment has better sealing performance: the sealing performance lies in two aspects, one is the sealing at the reactor door and the other is the sealing at the air outlet location. In terms of reactor door, our design is more reasonable and elliptical, and the door is reinforced several times. No matter which kind of raw material is fed, this design can balance the convenience of full door opening and reduce the possibility of door deformation. The elliptical design allows the high-quality packing to slowly change direction when the corner seal is made, the packing structure does not change, and the small square or round door is not convenient to feed the materials, and second the packing is suddenly changed, which makes the structure become slack and is prone to air leakage.
Our reactor door is made of anti-deformation material and design, it will not be deformed, drooping or tightly sealed for a long time.
Sealing at the air outlet location, our company adopts an integrated design, that is, the air outlet is welded directly to the reactor body to increase the sealing performance, and the two-way sealing design makes the possibility of air leakage lower. The outlet designed by other companies are mostly a simple straight package, and there is no design for two-way sealing.
(5): Anti-stick and automatic clearing device: Our equipment adopts heat treatment and filming process on the inner wall of the reactor before the first usage, so that the coating agent can penetrate into the steel of the furnace wall to form a plated film, which can prevent the reactor wall from sticking together, avoid flash explosions. The automatic clearing machine adopts the chain scraper structure, and the clearing is more thorough.
(6): Equipment quality: first, the materials used is really national standard furnace steel, no non-standard materials.
The second is the welding process: our company adopts automatic welding process, no trachoma, and the welding surface is neat and beautiful.
Third, Built-up in the first class workmanship and superior parts. Every single plant has passed the severe inspection procedures to ensure the best quality to be delivered to each of our customer.
(7): After-sales service: The equipment is maintained for life. If there is any problem, the confirmation reply will be given within 24 hours after the sale, and the 48-hour personnel will start the on-site service in China or begin the preparation to apply for visa.
(8): Highly automatic control system, Digital Monitoring and PLC System optional.
Installation, Guarantee and Sales-after service
(1) Installation and Commissioning: The seller shall send at least one engineer to the buyer's assigned place at agreed time by both parties to conduct installation, commissioning and training of sold machines. The cost which may be including salary of 80USD per day, Accommodation, Round tickets, Meals, Transportation, Essential tools etc. during engineer service process shall be borne by the buyer. Seller should burden the visa application, but buyer should help on the documents, etc.
(2) Guarantee of quality: The Seller shall guarantee that the goods are made of the best materials and of first class workmanship, brand new, and comply in all respects with the quality and specifications and performance as stipulated in this Contract. The Seller shall guarantee that the goods, when correctly installed, properly operated and maintained, shall give satisfactory performance for a period of 12months after the day of completion of installations. Human faults or wearing parts not included in the quality guarantee.
(3)Coverage:The warranty foresees the supply, free of charge, of the parts of the machine that get broken due to manufacturing defects.The warranty does not cover damages and/or loss of production due to machine stops or for the bad running caused by the damage.
The warranty does not cover the time required for the arrival of the new parts.
SPECIAL OFFER: THE SELLER SHALL PROVIDE GENUINE PARTS WITH COST PRICE AND TECHNICAL SUPPORT FOR FREE IN ITS WHOLE LIFESPAN.
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