Continuous Waste Rubber Pyrolysis Plant
1. Introduction of the Continuous Waste Rubber Pyrolysis Plant
| No. |
ZQ-TP10 (Φ2.6*7.7*18mmδ) |
| 1 |
Reactor Door |
Big reactor Door |
| 2 |
Structure |
Rotation Horizontal |
| 3 |
Materials |
tires/rubber/plastics |
| 4 |
Capacity/Batch |
8~12MT cut tires, 6~9MT packed plastic |
| 5 |
working pressure |
almost atmosphere |
| 6 |
Installation Power |
18~34KWH |
| 7 |
Condensers |
4 vertical in series |
| 8 |
Cooling Method |
Cycling Water |
| 9 |
Driving |
Out Gear |
| 10 |
Heating |
Direct |
| 11 |
Foundation |
With Foundation/with Base |
| 12 |
Operation model |
Intermittent |
| 13 |
Necessary Labors |
3~4 |
2. Main Parts of the Continuous Waste Rubber Pyrolysis Plant
3. Operation Process OF the Continuous Waste Rubber Pyrolysis Plant:
| Process Time of 10 tons Pyrolysis Plant |
| Feeding |
1~2h |
| Heating |
9~10h |
| Cooling |
3~4h |
| Discharging |
1~2h |
| Steel Pulling Out |
20minutes |
- General introduction: The cut tires or tire bundles or whole tires (with less capacity) or plastic bundles feed into reactor directly, then close tightly the reactor door, and begin heating.
- When the gas separator temperature rise up to about 100degrees C, the oil gas will generate and flow through the gas separator. The heavier content falls down and back to reactor, the light part go up to the condensers and turned into liquid oil stored in oil tanks.
- The uncondensed sync gas will be purified to remove acid part and the odor, then back to furnace burned as fuel to heat reactor.
- When whole process finished, cooled down the reactor to about 80 degrees C and open the discharger, begin discharging carbon black.
- Sync Gas:The sync gas generated about 3~8% totally according to the oil water content, it is pollution gas, but with huge heating value, cannot be emitted directly. We adopt gas purification and recycling technology, all such gas will be purified first to remove the Sulphur and Chlorine content, then recycled to the burning room burned as fuel to save operation cost as well as prevent gas pollution. If buyer need, also can collected and pressed such gas into tank to generate electricity or sold to market.
- The principle we use is high temperature distillation, we suggest the normal temperature not more than 360ºC, and the pressure in the whole process is not higher than 0.02 MPa. We also use gas purifying system in our new design, after purifying, the emissions is cleaner, which is more environment friendly. In a word, it is safe, energy-saving, environment friendly and easy to operate.
4. Continuous Waste Rubber Pyrolysis Plant End Product, Percentage and usage:
| Name |
Percentage |
Usage |
| Tire oil |
35%~50%, usually about 42% |
Widely used in industries such as steel and iron factories, ceramics
or chemical industries or hotels, restaurants etc. as fuel oil, or used
for heavy oil generators to get electricity. |
| Steel wires |
12%~15% |
to be sold or reprocessed |
| Carbon black |
about 35% |
Crude carbon black can be used for construction bricks, or widely used as industrial semi-reinforcing carbon black like N774, N660or color carbon after deep-process |
| Sync gas |
3%~5% |
recycled to be used as fuel for operation or storaged as LPG. |
| Inner water |
about 4% |
purified and then used as water for cooling. |
5. Delivery and Packing:
a. manufacture time: 20 working days for this tire pyrolysis machine
b. shipment: 1*40'Fr+2*40'HC containers
or by 17meter truck.
6. Outstanding Features of the Continuous Waste Rubber Pyrolysis Plant:
- Carbon black collecting work together with the discharging system to ensure 100% environmentally clean (this system can directly connect together with carbon black processing line)
- The smoke scrubbers utilize chemical method to remove acid content on the basis of Water film and spraying types to ensure the emission meet European Standard (We once sold this technology to Jinpeng). If your fuel with a lot of dust, we can supply bag filter removal to ensure the emission standard.
- Sync gas purification system for desulfurization before burning as fuel. This can reduce reactor corrosion and air pollution, extending reactor life.
- Add the latest auxiliary technology and equipment: oil purification system, including oil-water separating, oil deacidification and oil filter to ensure oil with good color and lower sulfur content without special high temperature distillation line, which is first in the industry;
- Special naturally fast-cooling technology: to achieve the purpose of rapid cooling without any energy consumption, the natural cooling time reduced 30%, it is first in the industry
- Extra gas/sync gas usage: connect with special burning room and scrubber (as well as the steam electricity generator), to meet NO WASTE GENERATED AGAIN during whole operation.
- Try our best to use screws set, to make sure the installation in buyer's site easier and simpler, saving time and labors.
8. Our Certificates:
9. Sales after service:
a. We have professional service staff who are responsible for your plants besides our sales managers and technicians.
b. Engineers available to go overseas for plant installation.
c. Quality warranty period: one year for the main reactor of pyrolysis machines and lifetime maintenance for completing machines.
PLEASE CONTACT US BY MOBILE/ :0086-15343866766.
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