Advanced Medical and Industrial Waste Pyrolysis Equipment: Elevating Waste Management Standards with CE & ISO Certifications
Certifications
CompanyOverview
Shangqiu Zhongqing Greentech Co., Ltd, headquartered in Beijing, stands as a vanguard institution in the realm of waste resource recycling and utilization. We excel in a spectrum of services including scientific research, design, development, manufacturing, installation, commissioning, training, and unparalleled customer service. Our cutting-edge equipment portfolio encompasses waste tire processing systems, waste oil sludge treatment setups, municipal waste solutions, electronic waste systems, medical waste apparatus, petrochemical waste treatment units, and integrated waste recycling machinery. Moreover, we proudly undertake comprehensive governmental environmental projects, delivering turnkey solutions in engineering design, construction, and testing.
Product Insights
1. The ZQ-7/8 Pyrolysis Plant is an engineering marvel, meticulously designed with five integral systems: pyrolysis, heating, cooling, gas recycling, and smoke scrubbing.
1). Pyrolysis System: Reactor
----In the reactor, waste tires, rubber, and plastic undergo thermal breakdown and gasification.
2). Heating System:
---Comprises two sophisticated heating rooms for direct heating.
3). Cooling System: Condensers, Cooling Pool, and Cooling Tower
---Equipped with four vertical condensers that efficiently transform oil gas into liquid oil.
4). Gas Recycling System:
----This innovative system recycles non-liquefiable gases, utilizing them as fuel for combustion.
5). Smoke Scrubber System:
---Designed to neutralize and purify waste gas, eliminating acids, odors, and particulates, thus enhancing environmental compatibility.
2. Exceptional Features of the ZQ-7/8 Pyrolysis Plant
1). Full Open Door Design: Facilitates rapid loading and steel extraction, expediting cooling post-batch while ensuring no leakage with high-temperature flexible graphite packing.
2). Unique Condensers: Engineered for high condensing efficiency, yielding more oil of superior quality, longer lifespan, and simplicity in maintenance.
3). Patented Smoke Scrubbers: Efficiently removes acidic gases and dust through neutralization, purification, and absorption, maintaining environmental integrity.
4). Patented Carbon Black Discharging System: Enables swift, fully enclosed auto-discharging at high temperatures, preventing carbon black contamination and saving time.
5). Advanced Welding Technology: Utilizes automatic submerged welding and ultrasonic nondestructive testing, complemented by manual and automatic safety protocols.
6). Sync Gas Recycling System: Ensures complete combustion of recycled gas, optimizing fuel use and minimizing emissions.
7). Direct Heating System: Optimizes heat distribution, extending reactor lifespan and simplifying temperature control.
8). Patented Heat Insulation Shell: Offers high-efficiency thermal retention, significantly enhancing energy savings.
3. Processing Time for a 10-Ton Pyrolysis Plant
| Process Time of 10 tons Pyrolysis Plant |
| Feeding |
1~2h |
| Heating |
9~10h |
| Cooling |
3~4h |
| Discharging |
1~2h |
| Steel Pulling Out |
20minutes |
4. Final Products: Steel wires, fuel oil, carbon black, and sync gas
Applications of Final Products:
Steel wires: Constituting 12%-15% from tires, can be sold or repurposed.
Fuel oil: Versatile for industries like steel and iron factories, ceramics, chemical plants, or hospitality sectors for heating, or as a fuel for heavy oil generators to produce electricity.
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Carbon black: The crude carbon black can be utilized for manufacturing construction bricks or can be extensively
employed as industrial-grade carbon black N774, N660, N330, or as color carbon after
undergoing a deep processing procedure.
5. Comprehensive Feasibility Analysis for Your Reference:
Note: A. This analysis is conducted with a capacity of processing 10Mt tyres per day per batch.
B. Please adjust the relative prices in accordance with your actual market conditions.
| NO. |
ITEM |
DETAILS |
| 1 |
DAILY CAPACITY |
10MT |
| 2 |
Raw Materials |
Waste tyres |
| 3 |
Cost of tyres |
10T*1500¥/MT=15000¥ |
| 4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
| 5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
| 6 |
Electricity & Water |
200¥ |
| 7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
| 8 |
Other |
100¥ |
| 9 |
Total Cost |
16,590.00¥ |
| 10 |
Oil Income |
10MT*40%*4300¥/MT=17,200.00¥ |
| 11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
| 12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
| 13 |
Gross Income |
20,070.00¥ |
| 14 |
Daily Net Income |
20,070.00¥−16,590.00¥=3,480.00¥ |
| 15 |
Monthly Net Income |
3,480/Day*25D=87,000.00¥ |
| 16 |
Yearly Net Income |
87,000.00¥/M*11M=957,000.00¥ |
Packaging & Shipping
1. Packaging Details:
All goods are meticulously packed adhering to export standards, ensuring no pollution:
2. Shipping Details: Delivery is scheduled for 30 days post the first deposit
Our Services
Pre-sales Service:
Our extensive product range allows us to offer customers machines or
complete processing plants. Based on the customer's request and budget, our experts devise efficient,
reliable solutions. Following the customer's order, we adhere to strict production protocols. Furthermore, before placing
an order, every customer has the opportunity to visit operational machines or complete plants on-site.
After-sales Service:
1. Quality warranty period: One-year warranty for the reactor, and lifetime maintenance for the complete set of machines. We cover double air tickets, accommodation, and food for our engineers.
2. Based on the buyer's requirements, our company dispatches engineers for installation and commissioning at the buyer's site, including training the buyer's workers in operation, maintenance, etc.
3. We provide layout plans tailored to the buyer's workshop and land, civil works information, operation manuals, etc., to the buyer.
4. For damage caused by users, our company supplies parts and accessories at cost price.
5. Our factory provides clients with wearing parts at cost price.
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