ZQ-TP10/TP15 Series WASTE PLASTIC RECYCLING MACHINE with CE & ISO
1. Feasibility of the WASTE plastic recycling machine
Note: A. This analysis is made with capacity of 10Mt tyres per day per batch.
B. Please modify relative prices according to your actual market conditions.
| NO. |
ITEM |
DETAILS |
| 1 |
DAILY CAPACITY |
10MT |
| 2 |
Raw Materials |
Waste tyres |
| 3 |
Cost of tyres |
10T*700¥/MT=7000¥ |
| 4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
| 5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
| 6 |
Electricity & Water |
300¥ |
| 7 |
FUEL COST |
0.2MT*3000¥/MT=600¥ |
| 8 |
Other maybe happen |
200¥ |
| 9 |
Total Cost |
8,850.00¥ |
| 10 |
Oil Income |
10MT*40%*3000¥/MT=12,000.00¥ |
| 11 |
Steel Income |
10MT*12%*1600¥/MT=1,920.00¥ |
| 12 |
Carbon Income |
10MT*35%*260¥/MT=910.00¥ |
| 13 |
Gross Income |
14,830.00¥ |
| 14 |
Daily Net Income |
14830¥−8850¥=5980.00¥ |
| 15 |
Monthly Net Income |
5980¥/Day*25D=149,500,000.00¥ |
| 16 |
Yearly Net Income |
149,500.00¥/M*11M=1,644,450.00¥ |
2. Main Parts of tire recycling machine Plant
| name |
Photos |
application |
parameters |
| Main pyrolysis reactor |
|
To pyrolysis raw materials to oil gas |
2.6mD*7.7mL*18mm thickness
Q245R Boiler steel |
| Gas separator |
|
To separate light oil gas from residue oil part |
Q235B carbon steel
800mmD*1.5mH |
| Condensers |
|
to condense the sync gas into liquid fuel oil |
Q235B carbon steel
630mmD*3.0mL
4 pieces totally |
| Oil tanks |
|
to store the fuel oil temporarily |
Q235B carbon steel
Thickness:1.2mD*3.0m
2 piece for tires |
| Sync gas purification system |
|
to remove smelly content and sulfur from combustible gas |
Including buffer tank, absorption tower and water seal |
| Cooling system |
|
to supply cold water for condensers |
Wind cooling model |
| Smoke scrubbers |
|
to purify the smoke from the pyrolysis |
Q235B carbon steel or 304 stainless steel for choice
1200mmD*3.3mH*10.0mm thickness |
| Carbon black discharger |
|
To slag the crude carbon black after pyrolysis into storage |
Normal discharger with screws or negative pressure collecting system for choice |
3. Operation Process of the tire recycling to oil machine:
- General introduction: The cut tires or tire bundles or whole tires (with less capacity) or plastic bundles feed into reactor directly, then close tightly the reactor door, and begin heating.
- When the gas separator temperature rise up to about 100degrees C, the oil gas will generate and flow through the gas separator. The heavier content falls down and back to reactor, the light part go up to the condensers and turned into liquid oil stored in oil tanks.
- The uncondensed sync gas will be purified to remove acid part and the odor, then back to furnace burned as fuel to heat reactor.
- When whole process finished, cooled down the reactor to about 80 degrees C and open the discharger, begin discharging carbon black.
- Sync Gas:The sync gas generated about 3~8% totally according to the oil water content, it is pollution gas, but with huge heating value, cannot be emitted directly. We adopt gas purification and recycling technology, all such gas will be purified first to remove the Sulphur and Chlorine content, then recycled to the burning room burned as fuel to save operation cost as well as prevent gas pollution. If buyer need, also can collected and pressed such gas into tank to generate electricity or sold to market.
- The principle we use is high temperature distillation, we suggest the normal temperature not more than 360ºC, and the pressure in the whole process is not higher than 0.02 MPa. We also use gas purifying system in our new design, after purifying, the emissions is cleaner, which is more environment friendly. In a word, it is safe, energy-saving, environment friendly and easy to operate.
-
4. this Waste tire recycling machine End Product, Percentage and usage:
| Name |
Percentage |
Usage |
| Tire oil |
35%~50%, usually about 42% |
Widely used in industries such as steel and iron factories, ceramics
or chemical industries or hotels, restaurants etc. as fuel oil, or used
for heavy oil generators to get electricity. |
| Steel wires |
12%~15% |
to be sold or reprocessed |
| Carbon black |
about 35% |
Crude carbon black can be used for construction bricks, or widely used as industrial semi-reinforcing carbon black like N774, N660or color carbon after deep-process |
| Sync gas |
3%~5% |
recycled to be used as fuel for operation or storaged as LPG. |
| Inner water |
about 4% |
purified and then used as water for cooling. |
5. Delivery and Packing of the tire recycling machine:
| PAYMENT TERMS |
+30% as deposit after contract,
+70% before shipment |
| Packing and Shipment |
- 2m diameter: 2~3*40HQ
- 2.6meter diameter:1*40'Fr+2*40 HQ
- Weight: 20MT~30MT
- All goods are packed with export standard package to make sure no damage during transportation.
|
| DELIVERY |
20 working days ready for shipment |
6. Outstanding Features of our ZQ-TP tire recycling machine
- Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
- Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
- Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
- Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
- Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
- Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.
- Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
8. Successful Cases:
9. Sales after service of our company:
- Quality warranty period: One year warranty for the reactor ,and lifetime maintenance for complete set of machines. pay the double air tickets, accommodation and food.
- According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
- Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
- For the damage caused by the users, our company provides the parts and accessories with cost price.
- Our factory supplies the wearing parts with the cost price to clients.
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