Waste Tyre Pyrolysis Equipment in Waste Management with CE & ISO
Certification
Company Brief Introduction
Shangqiu Zhongqing Greentech Co,.Ltd is a premier institution dedicated to the recycling and utilization of waste resources, encompassing scientific research, design, development, manufacturing, installation, commissioning, training, and customer service. Our headquarters are strategically located in Beijing. Our core product lineup includes waste tire recycling equipment, waste oil sludge treatment systems, municipal waste processing machines, electronic waste recycling units, medical waste equipment, petrochemical waste solutions, and other related waste recycling machinery. Additionally, we execute government environmental projects such as engineering design, construction, and testing data management.
Product Description
1. ZQ-7/8 Pyrolysis Plant: A Comprehensive Five-System Solution: Pyrolysis System, Heating System, Cooling System, Gas Recycling System, and Smoke Scrubber System.
1). Pyrolysis System: Reactor
----Transform waste tire, rubber, and plastic by cracking and gasifying in the reactor.
2). Heating System:
---Features two heating rooms for direct heating.
3). Cooling System: Condensers, Cooling Pool, and Cooling Tower
---Equipped with 4 vertical condensers to efficiently convert oil gas into oil.
4). Gas Recycling System:
----Recycles non-liquefied gas, utilizing it as fuel for burning.
5). Smoke Scrubber System:
----Purifies waste gas by removing acids, odors, and dust, ensuring a cleaner and more environmentally friendly output.
2. Outstanding Features of ZQ-7/8 Pyrolysis Plant
1). Fully Open Door Design: Facilitates quick loading and steel removal, fast cooling post-batch, and ensures no leakages with high-temperature flexible graphite packing.
2). Unique Craft Condensers: Deliver high condensing efficiency and increased oil output, producing superior quality oil with long-lasting condensers that are easy to clean.
3). National Patent Unique Smoke Scrubbers: Efficiently neutralize, purify, and absorb acid gas and dust, making the smoke environmentally benign.
4). National Patent Carbon Black Discharging System: Enables fast, fully enclosed auto-discharging at high temperatures, preventing carbon black pollution and saving time.
5). Advanced Safety Measures: Combines automatic submerged welding technology, ultrasonic nondestructive testing, and both manual and automatic safety devices.
6). Sync Gas Recycling System: Ensures complete combustion post-recycling, saving fuel and preventing pollution.
7). Direct Heating System: Expands heating area to extend reactor lifespan and simplifies temperature control.
8). National Patent Heat Insulation Shell: Provides superior temperature retention, resulting in excellent energy-saving performance.
3. Process Time for a 10-Ton Pyrolysis Plant
| Process Time of 10 tons Pyrolysis Plant |
| Feeding |
1~2h |
| Heating |
9~10h |
| Cooling |
3~4h |
| Discharging |
1~2h |
| Steel Pulling Out |
20minutes |
4. Final Products:Steel wires, fuel oil, carbon black, and sync gas...
Usage of the Final Products:
Steel Wires: Constitute 12%-15% of tires, suitable for resale or reprocessing.
Fuel Oil: Versatile usage in industries such as steel, iron, ceramics, chemical industries, or as fuel in hotels, restaurants, etc.
Additionally applicable for heavy oil generators
to generate electricity.
Carbon black: Crude carbon black, derived from our innovative pyrolysis process, can be utilized extensively in construction bricks or processed further to be used as industrial carbon black grades such as N774, N660, and N330, or even as color carbon black for various applications.
such as N774, N660, and N330, offering endless possibilities for industrial uses.
for various high-demand applications.
5. Feasibility Analysis for Your Reference:
Note: A. This analysis assumes a processing capacity of 10 metric tons of tires per day per batch.
B. Please adapt the relative prices to match your specific market conditions.
| NO. |
ITEM |
DETAILS |
| 1 |
DAILY CAPACITY |
10MT |
| 2 |
Raw Materials |
Waste tyres |
| 3 |
Cost of tyres |
10T*1500¥/MT=15000¥ |
| 4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
| 5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
| 6 |
Electricity & Water |
200¥ |
| 7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
| 8 |
Other |
100¥ |
| 9 |
Total Cost |
16,590.00¥ |
| 10 |
Oil Income |
10MT*40%*4300¥/MT=17,200.00¥ |
| 11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
| 12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
| 13 |
Gross Income |
20,070.00¥ |
| 14 |
Daily Net Income |
20,070.00¥−16,590.00¥=3,480.00¥ |
| 15 |
Monthly Net Income |
3,480/Day*25D=87,000.00¥ |
| 16 |
Yearly Net Income |
87,000.00¥/M*11M=957,000.00¥ |
Packaging & Shipping
1. Packaging Detail:
All products are meticulously packed according to export standards ensuring zero pollution:
2. Shipping Detail: Delivery within 30 days after the initial deposit is received.
Our Services
Pre-sales Service:
Our extensive product range empowers us to offer machines or complete processing plants tailored to our customers' needs.
Based on each client's specific requirements and budget, our experts design and propose efficient, reliable solutions. Following the customer's order,
we adhere to strict production standards. Additionally, every customer has the opportunity to visit operational machines or complete plants at our site before placing an order.
This ensures transparency and confidence in the quality of our offerings.
After-sales Service:
1. Quality Warranty Period: Enjoy a one-year warranty for the reactor and lifetime maintenance for the complete set of machines. The customer covers double air tickets, accommodation, and food for our engineers.
2. Based on the buyer's requirements, we dispatch engineers for installation and commissioning at the buyer's site. This includes comprehensive training for the buyer's workers on operation and maintenance.
3. We provide layout designs according to the buyer's workshop and land specifications, along with detailed civil works information and operation manuals.
4. For user-caused damages, we supply parts and accessories at cost price, ensuring minimal downtime.
5. Our factory offers wearing parts to clients at cost price, guaranteeing continued efficiency and productivity.
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