Fully Continuous Tire Recycling Machine: Transforming Waste into Wealth Efficiently
1. The End Product and Output Field from the
Fully Continuous Tire Recycling Machine:
End
product |
Percentage |
Usage |
Fuel oil |
40%-50% |
1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants.
2. For heavy oil generators to get electricity.
3. For distillation to non-standard diesel oil |
Crude carbon black |
35% |
1. Used for construction bricks;
2. Deep-processed to N330, N660, N774 or color carbon black. |
| Steel wire |
10%-15% |
Sold or reprocessing
|
| Sync gas |
10% |
Used for heating the reactor |
End Product Fuel Oil Parameter:
| Item |
Density |
Solidifying Point |
Flash Point |
Viscosity |
Heating Value |
Cetane Number |
| Unit |
g/cm3 |
ºC |
ºC |
mm2/s |
Kcal/kg |
* |
| Result |
0.88~0.90 |
-10 |
40 |
2.5 |
10500 |
30 |
| From: Chongqing, China |
| Inspection Date8th Dec., 2015 |
| |
2. Main Parts and Function of Used in the
Fully Continuous Tire Recycling Machine:
3. Parameters Brief Introduction of the
Fully Continuous Tire Recycling Machine:
| NO. |
ITEM |
Technical Parameter |
| 1 |
Suitable Raw Materials |
≤5cm Small pieces of Waste tyre, rubber, waste plastic |
| 2 |
Operating Mode |
Fully Continuous Operation |
| 3 |
Structure |
Horizontal rotation Type |
| 4 |
Loading and discharging |
Fully automatic feeding and discharging under high temperature at same time |
| 5 |
Capacity(24h) |
24~40Mt |
| 6 |
Work Pressure |
Slightly Negative Pressure |
| 7 |
Oil Yield of tyres |
38%-45% |
| 8 |
Power |
60kwh~80kwh |
| 9 |
Cooling Method |
Cycle water |
| 10 |
Type of Drive |
Outer gear |
| 11 |
Noise dB(A) |
≤85 |
| 12 |
Main Reactor Weight (MT) |
About 27Mt |
| 13 |
Total Weight(MT) |
About 70Mt |
| 14 |
Installation Space Required |
20m*30m |
| 15 |
Manpower |
2~3/shift |
| 16 |
Shipment |
2*40FR+4*40'HC |
| 17 |
Delivery time |
≤80Days |
4. Feasibility Analysis for Your Reference of the
Fully Continuous Tire Recycling Machine:
| NO |
Item |
Details |
| 1 |
Daily Capacity |
24T |
| 2 |
Raw Materials |
All rubber and plastic products |
| 3 |
Material cost |
24T*300¥/MT=7200RMB |
| 4 |
Catalyst cost |
24T*0.3%*5000¥/MT=360RMB¥ |
| 5 |
Labor |
6P*150¥/D/P=900RMB |
| 6 |
Electricity (pyrolysis + shredding) |
80KWH*24h=1920RMB |
| 300kwh*10h=3000RMB |
| 7 |
Fuel cost |
0 |
| 8 |
Others |
300RMB(as emergency) |
| 9 |
Cost Amount |
13,680.00¥ |
| 10 |
Oil income |
24MT*40%*3500¥/MT=33,600.00RMB |
| 11 |
Carbon black income |
24MT*35%*100¥/MT=840.00RMB |
| 12 |
Steel wires income |
24MT*13%*300¥/MT=936.00RMB |
| 13 |
Income amount |
RMB35,376.00¥ |
| 14 |
Daily net profit |
35,376.00¥−13,680.00¥=21,696.00RMB |
| 15 |
Monthly net profit |
21696.00¥/D*25D=542,400.00RMB |
| 16 |
Annual net profit |
542,400.00¥/M*11M=5,966,400.00,00RMB |
| This data is according to Huaian City market price dated on 28th Nov., 2018. |
| Please do some analysis according to your market price. This data is only for reference. |
5:
Unique Features & Advantages of the Fully Continuous Tire Recycling Machine:(1): Superior Safety Measures.The most significant safety risk in pyrolysis plants is the potential for explosions and fires, primarily due to excessive pressure. So, how do we handle it?
Our company takes a proactive approach, preventing high pressure from occurring in the first place. Unlike other companies that react to high pressure with safety valves that can result in explosions and fires, our preventive method ensures stable pressure levels throughout the process, eliminating the risk of reactor explosions or fires altogether.
Our safety measures include maintaining smooth pyrolysis operations and pipelines to prevent any blockages or leaks. By ensuring there are no blockages, we avoid sudden pressure spikes, thereby preventing reactor explosions or fires. Additionally, standard safety features like emergency relief valves and water seal anti-tempering safety devices are part of our configuration.
Other conventional safety configurations, such as emergency relief valves and water seal anti-tempering safety devices, are also included but not detailed here.
(2): Exceptional Oil Yield and Quality.Competitors often deal with residual or heavy oil tanks, producing up to 400KG of residue per batch, which is thick, dark, and difficult to sell. Mixing this residue with high-quality oil lowers the overall quality and price, while discarding it wastes resources and causes pollution. Reprocessing it for cracking is laborious and messy.
Our anti-blocking device rotates counterclockwise, pushing residual oil and impurities back into the reactor for secondary cracking, ensuring all high-quality oil is extracted. This process reduces residual oil to powdery carbon black, increasing oil production rates by 2% to 5% per batch compared to other companies, and eliminating secondary treatment and pollution concerns.
Our patented technology significantly reduces carbon black content in the oil by minimizing its rise during reactor rotation, enhancing oil quality.
(3): Significantly Extended Equipment Pipeline Cleaning Periods.Our company's innovative anti-blocking system ensures pristine pipeline conditions while effectively preventing carbon black from entering the pipeline. This results in a cleaning cycle that is twice as long as that of other equipment, thereby significantly reducing the need for human intervention and allowing for continuous operation of the machinery.
(4): Superior Sealing Performance: Our equipment boasts exceptional sealing performance in two critical areas: the reactor door and the air outlet. The reactor door features a sophisticated, elliptical design that is reinforced multiple times, providing superior durability and preventing deformation regardless of the type of raw material used. This elliptical design also ensures a gradual change in direction for high-quality packing during corner sealing, maintaining structural integrity. Unlike small square or round doors, our design facilitates easier material feeding and prevents sudden changes in packing structure, thereby reducing the risk of air leakage.
Crafted from anti-deformation materials, our reactor door is engineered to remain stable and securely sealed over extended periods, eliminating concerns of deformation or sagging.
For the air outlet, our integrated design welds the outlet directly to the reactor body, dramatically enhancing sealing performance. This, combined with a two-way sealing mechanism, minimizes the risk of air leakage. In contrast, other designs often employ a simplistic straight package without two-way sealing, which compromises sealing efficacy.
(5): Advanced Anti-Stick and Automatic Clearing Device: Prior to initial use, our equipment undergoes a heat treatment and filming process on the reactor's inner wall, creating a plated film that prevents sticking and mitigates the risk of flash explosions. The automatic clearing machine utilizes a chain scraper structure for more comprehensive cleaning.
(6): Unmatched Equipment Quality: First, we use genuine national standard furnace steel, avoiding non-standard materials entirely.
Secondly, our welding process is fully automated, resulting in trachoma-free, clean, and aesthetically pleasing weld surfaces.
Thirdly, our equipment is crafted with first-class workmanship and superior components. Each unit undergoes rigorous inspection procedures to ensure only the highest quality is delivered to our customers.
(7): Comprehensive After-Sales Service: We offer lifetime maintenance for our equipment. Should any issues arise, a confirmation reply is provided within 24 hours post-sale, and personnel will commence on-site service within 48 hours in China or start visa application preparations for international service.
(8): Advanced Automation Control Systemfeaturing Digital Monitoring and optional PLC System.
6: Technology and Operation of the Fully Continuous Tire Recycling Machine Flowchart:
- General Introduction: The process begins with tire pieces (recommended dimensions: not more than 5cm*5cm, preferably without steel) or waste plastic being transported to the auto feeder and loaded into the pyrolysis reactor. The oil components transition to a gaseous state and travel through the gas separator into a series of three condensers, eventually being stored in a tank. The purified sync gas is collected and redirected back to the furnace to be burned as fuel, conserving energy. The char is then discharged from the reactor, collected by the collection system, and stored in the hopper, ready for further processing.
The entire process is fully sealed, ensuring continuous operation from loading to discharging, oil condensing, and eliminating pollution emissions entirely.
- Sync Gas: highly efficient and environmentally friendly.The syngas generated constitutes about 3~10% of the total output depending on the oil-water content. This gas, while highly valuable due to its heating properties, cannot be emitted directly due to its pollutant nature. We employ advanced gas purification and recycling technologies to address this. Initially, the gas is purified to remove *** and ***, and then it is recycled into the combustion chamber to serve as fuel, thereby reducing operational costs and mitigating pollution. If required by the buyer, this gas can also be collected, compressed into tanks for electricity generation, or sold on the market.
- Our process leverages high-low temperature pyrolysis, operating typically within the range of 0~400ºC. Throughout the process, a slight negative pressure is maintained. Additionally, our new design incorporates a gas purifying system that ensures emissions are significantly cleaner and more environmentally friendly. In summary, our system is safe, energy-efficient, environmentally conscious, and user-friendly.
7: Installation, Guarantee, and After-sales Service of the Fully Continuous Tire Recycling Machine:
(1): Installation and Commissioning:
The seller will dispatch at least one engineer to the buyer's designated location at a mutually agreed time to oversee the installation, commissioning, and training of the purchased machines. The associated costs, including a daily salary of 100 USD, accommodation, round-trip tickets, meals, transportation, and essential tools during the engineer's service period, will be borne by the buyer. The seller will handle the visa application, with the buyer assisting in providing necessary documentation.
(2): Quality Guarantee:
The seller guarantees that the goods are made of the finest materials with first-class workmanship, are brand new, and meet all quality, specifications, and performance criteria outlined in this contract. When properly installed, operated, and maintained, the goods will deliver satisfactory performance for a period of
12
months from the date of installation completion.
This quality guarantee does not cover faults caused by human error or normal wear and tear of parts.
(3): Warranty Coverage
:
The warranty covers the free supply of machine parts that break due to manufacturing defects.
However, it does not cover damages or production losses resulting from machine downtimes or malfunctions caused by these damages.
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