Advanced Medical/Industrial Waste Pyrolysis Equipment in Waste Management with CE & ISO Certification
Certifications
CompanyBrief Introduction
Shangqiu Zhongqing Greentech Co., Ltd is a leading institution dedicated to the recycling and utilization of waste resources, encompassing scientific research, design, development, manufacturing, installation, commissioning, training, and customer service. Headquartered in Beijing, our core offerings include waste tire equipment, waste oil sludge treatment equipment, living garbage equipment, electronic waste equipment, medical waste equipment, petrochemical waste equipment, and other related recycling solutions. We proudly undertake government environmental projects, providing engineering design, construction, and comprehensive testing services.
Product Description
1. The ZQ-7/8 Pyrolysis Plant comprises five major systems: pyrolysis, heating, cooling, gas recycling, and smoke scrubbing.
1). Pyrolysis System: Reactor
----Capable of cracking and gasifying waste tires, rubber, and plastic in the reactor.
2). Heating System:
---Features two heating rooms and direct heating.
3). Cooling System: Condensers, Cooling Pool, and Cooling Tower
---Includes 4 vertical condensers to efficiently convert oil gas into oil.
4). Gas Recycling System:
----Recycles gas that cannot be liquefied, using it as fuel for burning.
5). Smoke Scrubber System:
---Removes acids, unpleasant odors, and dust from waste gas, ensuring cleaner and environmentally friendly emissions.
2. Outstanding Features of the ZQ-7/8 Pyrolysis Plant
1). Full Open Door Design: Enables rapid loading and steel removal; facilitates quick cooling post-batch, time-saving; ensures zero leaks with high-temperature flexible graphite packing.
2). Unique Craft Condensers: Boasts high condensing efficiency for increased oil output, producing high-quality oil, with extended lifespan and easy maintenance.
3). National Patent Unique Smoke Scrubbers: Efficiently neutralizes, purifies, and absorbs acid gas and dust, ensuring an eco-friendly, pollution-free operation.
4). National Patent Carbon Black Discharging System: Allows speedy, fully enclosed auto-discharging at high temperatures, preventing carbon black pollution and saving time.
5). Automatic Submerged Welding Technology: Incorporates ultrasonic nondestructive testing, alongside manual and automatic safety devices.
6). Sync Gas Recycling System: Ensures full combustion after recycling and utilization, saving fuel and reducing pollution.
7). Direct Heating System: Expands heating surface area, prolonging reactor lifespan and facilitating temperature control.
8). National Patent Unique Heat Insulation Shell: Highly efficient temperature retention, delivering superior energy-saving performance.
3. Processing Time for 10 Tons Pyrolysis Plant
Process Time of 10 tons Pyrolysis Plant |
Feeding |
1~2h |
Heating |
9~10h |
Cooling |
3~4h |
Discharging |
1~2h |
Steel Pulling Out |
20minutes |
4. Final Products:Includes steel wires, fuel oil, carbon black, and sync gas.
Uses of the Final Products:
Steel Wires: Constitutes 12%-15% of tires; can be sold or reprocessed.
Fuel Oil: Widely applicable in industries such as steel and iron factories, ceramics
and chemical industries, or used in hotels and restaurants as a fuel source,
or utilized in heavy oil generatorsfor electricity generation.
Carbon Black: Crude carbon black offers versatile applications such as construction bricks. It can also be intricately processed into various industrial grades like N774, N660, or N330, and even serve as color carbon for diverse uses.
used as industrial carbon black N774, N660, N330, or color carbon after
deep-process.
5. Feasibility Analysis for Your Reference:
Note: A. This analysis assumes a capacity of 10Mt tyres per day per batch.
B. Please adjust the relative prices based on your actual market conditions.
NO. |
ITEM |
DETAILS |
1 |
DAILY CAPACITY |
10MT |
2 |
Raw Materials |
Waste tyres |
3 |
Cost of tyres |
10T*1500¥/MT=15000¥ |
4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
6 |
Electricity & Water |
200¥ |
7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
8 |
Other |
100¥ |
9 |
Total Cost |
16,590.00¥ |
10 |
Oil Income |
10MT*40%*4300¥/MT=17,200.00¥ |
11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
13 |
Gross Income |
20,070.00¥ |
14 |
Daily Net Income |
20,070.00¥−16,590.00¥=3,480.00¥ |
15 |
Monthly Net Income |
3,480/Day*25D=87,000.00¥ |
16 |
Yearly Net Income |
87,000.00¥/M*11M=957,000.00¥ |
Packaging & Shipping:
1. Packaging Details:
All goods are meticulously packed following export standards, ensuring zero pollution:
2. Shipping Details: 30 days after first deposit.
Our Services:
Pre-sales Service:
Our extensive product range allows us to cater to our customers with either standalone machines or complete processing plants. Based on the specific requests and budget constraints of our customers, our experts devise efficient and reliable solutions. Additionally, customers have the opportunity to visit operational machines or fully functioning plants before placing an order.
Complete processing plants. Based on our customers' request and budget, our experts make efficient,
Reliable solutions. Following customers' order, we produce strictly. Furthermore, before placing
The order, every customer has the chance to visit working machines or complete plants on-site.
After-sales Service:
1. Quality warranty period: We offer a one-year warranty for the reactor and lifetime maintenance for the complete set of machines. Clients cover double air tickets, accommodation, and food expenses.
2. In line with the buyer's requirements, our company dispatches engineers for installation and commissioning at the buyer's site, including comprehensive training for the buyer's workers on operation and maintenance.
3. We provide layout designs based on the buyer's workshop and land specifications, civil works information, and operation manuals.
4. For user-caused damages, our company supplies parts and accessories at cost price.
5. Our factory provides wearing parts to clients at cost price.