Plastic Recycling Machine
Company Brief Introduction
Shangqiu Zhongqing Greentech Co., Ltd. is a leading institution dedicated to the sustainable recycling and reuse of waste resources. Our comprehensive services encompass scientific research, design, development, manufacturing, installation, commissioning, training, and unparalleled customer service. We specialize in providing top-tier equipment for waste tires, waste oil sludge treatment, municipal solid waste, electronic waste, medical waste, and petrochemical waste recycling. Additionally, we expertly manage government environment projects, including engineering design, construction, and performance testing.
Product Description
1. The TP10 pyrolysis plant is an advanced system comprising five primary subsystems: the pyrolysis system, heating system, cooling system, gas recycling system, and smoke scrubber system.
1). Pyrolysis System: Reactor
----Our state-of-the-art reactor effectively cracks and gasifies waste tyre, rubber, and plastic with precision and efficiency.
2). Heating System:
---Featuring two heating rooms with direct heating mechanisms for optimal performance.
3). Cooling System: Condensers, Cooling Pool, and Cooling Tower
---Equipped with four high-efficiency vertical condensers to seamlessly convert oil gas into high-quality oil.
4). Gas Recycling System:
----Designed to recycle non-liquefiable gases for combustion as fuel, enhancing sustainability and efficiency.
2. Unique Features & Advantages:
(1): Enhanced Safety Measures: The primary safety concern for pyrolysis plants is the risk of explosion and fire, both typically caused by excessive pressure. So, how do we mitigate this risk?
Our innovative approach focuses on prevention rather than reaction. Unlike other companies that use reactive measures such as pressure-relief valves that may still result in up to 90% likelihood of fire, our method ensures pressure does not build up. This is achieved by maintaining clear and smooth operations and pipelines, thus preventing blockages and leaks that could lead to sudden pressure increases and reactor malfunctions.
We employ proactive measures to ensure uninterrupted pyrolysis operations, preventing any pressure build-up and thereby eliminating the risk of reactor explosions or fires. Additionally, emergency relief valves and water seal anti-tempering safety devices are standard configurations, ensuring maximum safety.
Our systems include conventional emergency relief valves and water-seal anti-tempering safety devices, which ensure smooth and secure operations.
(2): Superior Oil Yield and Quality: Many competitors face issues with residual or heavy oil, resulting in production of 100kg~400KG of residual oil per batch, which is highly viscous and dark, reducing its market value. Mixing this with high-quality fuel oil diminishes overall quality, while disposal is environmentally damaging and reprocessing is labor-intensive and inefficient.
Our innovative anti-blocking device counter-rotates during production, efficiently returning residual oil and impurities for secondary cracking. This process ensures that all high-quality oil is extracted, leaving behind powdery carbon black as the only residue. Consequently, our machines achieve a 2%-5% higher oil production rate per batch compared to other systems, eliminating the need for secondary treatment and potential environmental contamination.
Our revolutionary invention patent technology significantly reduces the occurrence of carbon black rising due to reactor rotation during production by over 90%. This advancement dramatically lowers the carbon black content in the oil, thereby enhancing its quality.
(3): Extended Equipment Pipeline Cleaning Period:Thanks to our company's innovative anti-blocking system, pipeline cleanliness is maintained while preventing carbon black from entering the pipeline. This effectively doubles the cleaning cycle compared to other equipment, saving human resources and promoting continuous operation.
(4): Superior Sealing Performance of Our Equipment:Our equipment excels in sealing performance in two key areas: reactor door and air outlet. The reactor door features a rational, elliptical design, reinforced multiple times for enhanced strength. This ensures convenient full-door opening while minimizing the risk of deformation. The elliptical shape allows the high-quality packing to gradually shift direction at the corners, maintaining structure integrity and reducing air leakage. Unlike small square or round doors, our design facilitates easier material feeding without abrupt structural changes.
Constructed from anti-deformation materials, our reactor door remains impervious to deformation, sagging, or poor sealing over time.
For the air outlet, our integrated design directly welds it to the reactor body, significantly enhancing sealing performance. The two-way sealing design further reduces the likelihood of air leakage. In contrast, other companies often use simple straight packaging with no provision for two-way sealing.
(5): Anti-Stick and Automatic Clearing Device: Our equipment undergoes heat treatment and film coating of the reactor's inner wall before initial use. This process allows the coating agent to penetrate the steel, forming a protective plated film that prevents reactor wall sticking and flash explosions. The automatic clearing machine, featuring a chain scraper structure, ensures thorough cleaning.
(6): Equipment Quality: Firstly, we use genuine national standard furnace steel, avoiding any non-standard materials.
Secondly, our welding process is state-of-the-art, utilizing automatic welding for seamless, visually appealing welds devoid of trachoma.
Thirdly, our equipment boasts first-class workmanship and superior parts. Each unit undergoes rigorous inspection procedures, ensuring the highest quality is delivered to our customers.
(7): After-sales Service:Our equipment comes with lifetime maintenance. Should any issues arise, we provide a confirmation reply within 24 hours post-sale. For customers in China, on-site service commences within 48 hours, while international services begin visa preparation immediately.
(8): Highly Automatic Control System:Digital Monitoring and PLC System options are available.
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