Waste Tyre Pyrolysis Equipment in Advanced Waste Management with CE & ISO Certification
Certificate
CompanyBrief Introduction
Shangqiu Zhongqing Greentech Co., Ltd. stands at the forefront of professional institutions dedicated to the recycling and utilization of waste resources. Our comprehensive services encompass scientific research, design, development, manufacturing, installation, commissioning, training, and unparalleled customer service. Headquartered in Beijing, we specialize in an array of equipment, including waste tires equipment, waste oil sludge treatment equipment, municipal solid waste equipment, electronic waste equipment, medical waste equipment, petrochemical waste equipment, and other related waste recycling solutions. Additionally, we are adept at undertaking government environmental projects, encompassing everything from engineering design to construction and data testing.
Product Description
1. The ZQ-7/8 Pyrolysis Plant is an innovative system comprising five main components: pyrolysis system, heating system, cooling system, gas recycling system, and smoke scrubber system.
1). Pyrolysis System: Reactor
---- The reactor is designed to *** and gasify waste tyres, rubber, and plastic, transforming them into valuable outputs.
2). Heating System:
--- Features two heating rooms providing direct, efficient heating.
3). Cooling System: Condensers, Cooling Pool, and Cooling Tower
--- Equipped with four vertical condensers to effectively convert oil gas into liquid oil.
4). Gas Recycling System:
---- This system recycles non-liquefiable gases to be used as fuel, enhancing efficiency and sustainability.
5). Smoke Scrubber System:
--- Designed to eliminate acids, odors, and dust from waste gas, ensuring cleaner, environmentally friendly emissions.
2. Outstanding Features of the ZQ-7/8 Pyrolysis Plant
1). Full Open Door Design: Enables speedy loading and unloading of steel, rapid cooling post-batch, and ensures no leakage with high-temperature flexible graphite packing.
2). Unique Craft Condensers: Boasts high condensing efficiency for greater oil output, superior oil quality, extended lifespan, and easy maintenance.
3). National Patent Unique Smoke Scrubbers: Efficiently neutralizes and purifies acid gases and dust, promoting an eco-friendly, pollution-free operation.
4). National Patent Carbon Black Discharging System: Ensures speedy, fully enclosed auto-discharging at high temperatures, preventing carbon black pollution and saving time.
5). Advanced Automatic Submerged Welding Technology: Ensures robust construction, supported by ultrasonic nondestructive testing and both manual and automatic safety devices.
6). Sync Gas Recycling System: Maximizes fuel efficiency by ensuring full combustion of recycled gases, thereby conserving fuel and reducing pollution.
7). Direct Heating System: Enhances heating area, prolongs reactor lifespan, and allows precise temperature control.
8). National Patent Heat Insulation Shell: Provides excellent temperature retention, resulting in superior energy-saving performance.
3. Processing Time of the 10-Ton Pyrolysis Plant
| Process Time of 10 tons Pyrolysis Plant |
| Feeding |
1~2h |
| Heating |
9~10h |
| Cooling |
3~4h |
| Discharging |
1~2h |
| Steel Pulling Out |
20minutes |
4. Final Products: Steel wires, fuel oil, carbon black, and sync gas.
The Usage of the Final Products:
Steel Wires: Constituting 12%-15% of the output from tyres, these can be sold or reprocessed.
Fuel Oil: Widely utilized across various industries such as steel and iron manufacturing, ceramics, and chemicals, as well as hotels and restaurants. It can also power heavy oil generators to produce electricity.
Carbon Black: The crude carbon black produced can be utilized for construction bricks, offering an eco-friendly solution. Additionally, it holds immense industrial value as it can be further refined into various grades such as N774, N660, and N330, or even used as high-quality color carbon.
When refined, industrial carbon black transforms into valuable grades like N774, N660, and N330, or it can be processed into premium color carbon, finding applications in a myriad of industries.
Following deep processing, the crude carbon black emerges as a versatile product with extensive industrial applications.
5. Feasibility Analysis for Your Reference:
Note: A. This analysis considers a processing capacity of 10Mt tyres per day per batch, offering a realistic overview.
B. Please adjust the relative prices in accordance with the market conditions specific to your region to ensure accuracy.
| NO. |
ITEM |
DETAILS |
| 1 |
DAILY CAPACITY |
10MT |
| 2 |
Raw Materials |
Waste tyres |
| 3 |
Cost of tyres |
10T*1500¥/MT=15000¥ |
| 4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
| 5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
| 6 |
Electricity & Water |
200¥ |
| 7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
| 8 |
Other |
100¥ |
| 9 |
Total Cost |
16,590.00¥ |
| 10 |
Oil Income |
10MT*40%*4300¥/MT=17,200.00¥ |
| 11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
| 12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
| 13 |
Gross Income |
20,070.00¥ |
| 14 |
Daily Net Income |
20,070.00¥−16,590.00¥=3,480.00¥ |
| 15 |
Monthly Net Income |
3,480/Day*25D=87,000.00¥ |
| 16 |
Yearly Net Income |
87,000.00¥/M*11M=957,000.00¥ |
Packaging & Shipping
1. Packaging Details:
All products are meticulously packed to adhere to export standards, ensuring no pollution and safe transportation.
2. Shipping Details: Delivery will be executed within 30 days following the initial deposit.
Our Services
Pre-Sales Service:
Our extensive product range empowers us to offer tailored solutions to our customers, providing machines or complete processing plants.
Based on individual requests and budgets, our experts craft efficient and reliable solutions.
Following the placement of orders, we adhere to strict production protocols. Moreover, we invite customers to witness operational machines or plants before finalizing their purchase.
Customers have the opportunity to visit our facility to see machines or complete plants in action before placing their order.
After-Sales Service:
1. Quality Warranty: We offer a one-year warranty for the reactor and lifetime maintenance for the entire set of machines. The buyer is responsible for covering double air tickets, accommodation, and food.
2. Installation & Commissioning: We deploy engineers to the buyer's site for installation, commissioning, and training on operation and maintenance.
3. Layout & Manuals: We provide layout plans based on the buyer's workshop and land specifications, along with civil works information and operation manuals.
4. Damage Repairs: For user-induced damages, our company offers parts and accessories at cost price.
5. Wear and Tear: Our factory supplies wearing parts at cost price to ensure continuous operation.
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