Efficient Pyrolysis Equipment for Medical, Industrial, and Food Waste Management with CE & ISO Certifications
Certificate
Company Brief Introduction
Shangqiu Zhongqing Greentech Co, Ltd is an industry leader in waste resource recycling and utilization. We specialize in a comprehensive range of services including scientific research, design, development, manufacturing, installation, commissioning, training, and customer service. Based in Beijing, our portfolio includes waste tire equipment, oil sludge treatment systems, municipal waste management solutions, e-waste recycling systems, medical waste disposal equipment, petrochemical waste solutions, and other related recycling technologies. We are also adept at managing large-scale government environmental projects encompassing engineering design, construction, and data testing.
Product Description
1. ZQ-7/8 Pyrolysis Plant: This state-of-the-art system comprises five main subsystems: pyrolysis, heating, cooling, gas recycling, and smoke scrubbing.
1). Pyrolysis System: Reactor
----Capable of cracking and gasifying waste tyres, rubber, and plastics in the reactor.
2). Heating System:
---Equipped with two heating rooms for direct heating.
3). Cooling System: Condensers, cooling pool, and cooling tower
---Four vertical condensers efficiently convert oil gas into oil.
4). Gas Recycling System:
----Recycles non-liquefied gas for use as fuel, enhancing efficiency.
5). Smoke Scrubber System:
---Removes acids, odors, and dust from waste gas, ensuring cleaner, environmentally-friendly emissions.
2. Outstanding Features of ZQ-7/8 Pyrolysis Plant
1). Full Open Door Design: Facilitates quick loading and steel extraction. It also cools down rapidly after each batch, saving time and preventing leaks with high-temperature graphite packing.
2). Unique Craft Condensers: Provides high condensing efficiency, yielding more oil. The oil produced is of superior quality, with a longer lifespan, and the system is easy to clean.
3). Patented Smoke Scrubbers: Efficiently neutralize, purify, and absorb acid gases and dust, making the system environmentally friendly and pollution-free.
4). Patented Carbon Black Discharging System: Enables fast, fully enclosed auto-discharging at high temperatures, preventing carbon black pollution and saving time.
5). Advanced Welding Technology: Utilizes automatic submerged welding, ultrasonic nondestructive testing, and integrated safety devices, both manual and automatic.
6). Sync Gas Recycling System: Fully recycles and burns gas, saving fuel and reducing pollution.
7). Direct Heating System: Expands heating area to prolong reactor lifespan and simplify temperature control.
8). Patented Heat Insulation Shell: Highly efficient at retaining temperature, offering excellent energy-saving benefits.
3. Process Time of 10 Tons Pyrolysis Plant
| Process Time of 10 tons Pyrolysis Plant |
| Feeding |
1~2h |
| Heating |
9~10h |
| Cooling |
3~4h |
| Discharging |
1~2h |
| Steel Pulling Out |
20minutes |
4. Final Products:Steel wires, fuel oil, carbon black, and sync gas.
Usage of Final Products:
Steel Wires: Constituting 12%-15% of tyres, these can be sold or reprocessed.
Fuel Oil: Widely applicable in industries such as steel and iron manufacturing, ceramics, chemical processing, hotels, restaurants, and more as a fuel source.
Alternatively used in heavy oil generators
to produce electricity.
Carbon black: Crude carbon black can be utilized for constructing bricks, or it can be extensively employed as industrial carbon black N774, N660, N330, or as color carbon after undergoing advanced processing.
used as industrial carbon black N774, N660, N330 or color carbon after
deep-process.
5.Feasibility Analysis for your reference:
Note: A. This analysis is based on a capacity of 10Mt tyres per day per batch.
B. Please adjust the relevant prices according to your actual market conditions.
| NO. |
ITEM |
DETAILS |
| 1 |
DAILY CAPACITY |
10MT |
| 2 |
Raw Materials |
Waste tyres |
| 3 |
Cost of tyres |
10T*1500¥/MT=15000¥ |
| 4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
| 5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
| 6 |
Electricity & Water |
200¥ |
| 7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
| 8 |
Other |
100¥ |
| 9 |
Total Cost |
16,590.00¥ |
| 10 |
Oil Income |
10MT*40%*4300¥/MT=17,200.00¥ |
| 11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
| 12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
| 13 |
Gross Income |
20,070.00¥ |
| 14 |
Daily Net Income |
20,070.00¥−16,590.00¥=3,480.00¥ |
| 15 |
Monthly Net Income |
3,480/Day*25D=87,000.00¥ |
| 16 |
Yearly Net Income |
87,000.00¥/M*11M=957,000.00¥ |
Packaging & Shipping
1.Packaging Detail:
All goods are packaged in accordance with export standards, ensuring no pollution.
2. Shipping Detail: 30 days after receipt of the first deposit.
Our Services
Pre-sales Service:
Our extensive product range allows us to offer customers machines or complete processing plants tailored to their specific requirements and budget. Our experts deliver efficient, reliable solutions, and before placing an order,
based on our customers' request and budget, our experts make efficient,
Reliable solutions. Following customers' orders, we produce rigorously. Moreover, before placing
the order, every customer has the opportunity to visit operational machines or complete plants on-site.
After-sales Service:
1.Quality warranty period: We offer a one-year warranty for the reactor and lifetime maintenance for the complete set of machines. Customers are responsible for double air tickets, accommodation, and food.
2. According to the buyer's requirements, our company dispatches engineers for installation and commissioning at the buyer's site, including training the buyer's workers on operations, maintenance, etc.
3. We provide layout designs based on the buyer's workshop and land, civil works information, operation manuals, etc., to the buyer.
4. For user-caused damage, our company supplies parts and accessories at cost price.
5. Our factory provides wearing parts to clients at cost price.
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