Medical/Industrial Waste Pyrolysis Equipment in Premier Waste Management with CE & ISO Certifications
Certification
CompanyBrief Introduction
Shangqiu Zhongqing Greentech Co., Ltd is a pioneering institution specializing in the recycling and utilization of waste resources. Our comprehensive services encompass scientific research, design, development, manufacturing, installation, commissioning, training, and customer support. Headquartered in Beijing, our expertise lies in diverse waste management equipment such as waste tire processing, oil sludge treatment, municipal waste management, electronic waste disposal, medical waste treatment, and petrochemical waste solutions. We also collaborate on governmental environmental projects, providing engineering design, construction, and testing services.
Product Description
1. The ZQ-7/8 Pyrolysis Plant comprises five essential systems: pyrolysis system, heating system, cooling system, gas recycling system, and smoke scrubber system.
1). Pyrolysis System: Reactor
----The reactor is designed to efficiently *** and gasify waste materials like tires, rubber, and plastics.
2). Heating System:
---Featuring two heating chambers and direct heating for optimal performance.
3). Cooling System: Includes condensers, cooling pool, and cooling tower.
---Four vertical condensers facilitate the efficient conversion of oil gas into oil.
4). Gas Recycling System:
----This system recycles non-liquefiable gas for combustion as fuel, enhancing efficiency.
5). Smoke Scrubber System:
---Designed to remove acids, bad odors, and dust from waste gas, ensuring cleaner, eco-friendly emissions.
2. Outstanding Features of the ZQ-7/8 Pyrolysis Plant
1). Full Open Door Design: Facilitates quick loading and steel removal, efficient cooling post-batch, time savings, and secure operations with high-temperature flexible graphite packing.
2). Unique Craft Condensers: High condensing efficiency results in more oil output, superior oil quality, extended lifespan, and easy maintenance.
3). National Patent Unique Smoke Scrubbers: Exceptional in neutralizing, purifying, and absorbing acid gases and dust, promoting an environmentally friendly process.
4). National Patent Carbon Black Discharging System: Ensures rapid, fully enclosed auto-discharging at high temperatures, minimizing carbon black pollution and saving time.
5). Automatic Submerged Welding Technology: Incorporates ultrasonic nondestructive testing, complemented by both manual and automatic safety mechanisms.
6). Sync Gas Recycling System: Achieves complete combustion post-recycling, conserving fuel and preventing pollution.
7). Direct Heating System: Expands heating surface area to prolong reactor lifespan and facilitates temperature control.
8). National Patent Heat Insulation Shell: Delivers high-efficiency temperature retention and exceptional energy savings.
3. Processing Time for 10-Ton Pyrolysis Plant
| Process Time of 10 tons Pyrolysis Plant |
| Feeding |
1~2h |
| Heating |
9~10h |
| Cooling |
3~4h |
| Discharging |
1~2h |
| Steel Pulling Out |
20minutes |
4. Final Products:Steel wires, fuel oil, carbon black, and sync gas...
Applications of Final Products:
Steel Wires: 12%-15% extraction from tires; can be sold or reprocessed.
Fuel Oil: Versatile usage in industries such as steel and iron production, ceramics, chemical industries, and fuel for hotels and restaurants, or
utilized in heavy oil generators to
produce electricity.
Carbon Black: Our crude carbon black is versatile and can be transformed into high-grade construction bricks. It is also widely utilized as industrial carbon black-N774, N660, N330-or as color carbon, following intensive processing.
used as industrial carbon black N774, N660, N330 or color carbon after
deep-process.
5. Feasibility Analysis for Your Reference:
Note: A. This analysis is predicated on a capacity of processing 10Mt of tyres per day per batch.
B. Kindly adjust the relative prices according to your specific market conditions.
| NO. |
ITEM |
DETAILS |
| 1 |
DAILY CAPACITY |
10MT |
| 2 |
Raw Materials |
Waste tyres |
| 3 |
Cost of tyres |
10T*1500¥/MT=15000¥ |
| 4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
| 5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
| 6 |
Electricity & Water |
200¥ |
| 7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
| 8 |
Other |
100¥ |
| 9 |
Total Cost |
16,590.00¥ |
| 10 |
Oil Income |
10MT*40%*4300¥/MT=17,200.00¥ |
| 11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
| 12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
| 13 |
Gross Income |
20,070.00¥ |
| 14 |
Daily Net Income |
20,070.00¥−16,590.00¥=3,480.00¥ |
| 15 |
Monthly Net Income |
3,480/Day*25D=87,000.00¥ |
| 16 |
Yearly Net Income |
87,000.00¥/M*11M=957,000.00¥ |
Packaging & Shipping
1. Packaging Detail:
All goods are meticulously packed following export standards, ensuring zero pollution.
2. Shipping Detail: Dispatch guaranteed within 30 days after the initial deposit.
Our Services
Pre-sales Service:
Our extensive product range allows us to offer tailored solutions, be it individual machines or complete processing plants. Aligning with your requirements and budget, our experts devise efficient and reliable solutions.
Complete processing plants.Based on our customers' request and budget, our experts make efficient,
Reliable solutions.Following customers' order we produce strictly, what's more, before placing
The order every customer has the chance to visit working machines or complete plant in the site.
After-sales Service:
1. Quality Warranty Period: Enjoy a one-year warranty on the reactor, with lifetime maintenance for the complete set of machines. We will cover double air tickets, accommodation, and food.
2. According to the buyer's requirements, we send engineers to the buyer's site for installation and commissioning. This includes thorough training for the buyer's workers on operation, maintenance, and more.
3. We provide layout designs based on the buyer's workshop and land specifications, civil works information, operation manuals, and more.
4. In cases of user-caused damage, our company supplies parts and accessories at cost price.
5. Our factory ensures the availability of wearing parts at cost price for our clients.
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