Life Trash/Waste Garbage/Urban Waste Recycling/Pyrolysis Machine
Compliant with European Standard
Certifications
Company Brief Introduction
Shangqiu Zhongqing Greentech Co., Ltd. stands as a beacon of innovation in the realm of waste resource recycling and utilization. Our expertise spans across scientific research, design, development, manufacturing, installation, commissioning, training, and customer service. Headquartered in Beijing, our state-of-the-art equipment includes waste tire processing machines, waste oil sludge treatment equipment, living garbage processors, electronic waste handlers, medical waste systems, petrochemical waste machines, and other related waste recycling solutions. Additionally, we excel in undertaking government environmental projects, including engineering design, construction, and testing.
Product Description
1. The Life Trash/Waste Garbage/Urban Waste Recycling/Pyrolysis Machine features five core systems: pyrolysis, heating, cooling, gas recycling, and smoke scrubbing.
1). Pyrolysis System: Reactor
----Capable of cracking and gasifying waste tires, rubber, and plastic.
2). Heating System: Equipped with sync gas and oil burners, blowers, etc., for direct heating.
3). Cooling System: Includes condensers, a cooling pool, and a cooling tower.
---Four vertical condensers transform oil gas into oil efficiently.
4). Gas Recycling System:
----Recycles non-liquefiable gas to burn as fuel.
5). Smoke Scrubber System:
---Removes acids, odors, and dust from waste gas, ensuring cleaner, eco-friendly emissions.
2. Outstanding Features of theLife Trash/Waste Garbage/Urban Waste Recycling/Pyrolysis Machine:
1). Full Open Door Design: Enables rapid loading and steel removal, quick cooldown post-batch, time-efficient, and leak-proof with high-temperature graphite packing.
2). Unique Craft Condensers: High efficiency in condensing with increased oil output, producing superior quality oil, long-lasting, and easy to clean.
3). National Patent Unique Smoke Scrubbers: Effectively neutralizes, purifies, and absorbs acid gas and dust, ensuring environmentally friendly operation without pollution.
4). National Patent Carbon Black Discharging System: Enables rapid, fully enclosed auto-discharging at high temperatures, mitigating carbon black pollution and saving time.
5). Advanced Safety Technologies: Featuring automatic submerged welding, ultrasonic nondestructive testing, and integrated manual and automatic safety mechanisms.
6). Sync Gas Recycling System: Ensures full combustion post-recycling, conserving fuel and minimizing pollution.
7). Direct Heating System: Expands heating area, prolongs reactor lifespan, and facilitates precise temperature control.
8). National Patent Heat Insulation Shell: Provides high efficiency in temperature retention, delivering exceptional energy savings.
3. Process Time for the Life Trash/Waste Garbage/Urban Waste Recycling/Pyrolysis Machine:
Process Time of 10 tons Pyrolysis Plant |
Feeding |
1~2h |
Heating |
9~10h |
Cooling |
3~4h |
Discharging |
1~2h |
Steel Pulling Out |
20minutes |
4. Final Products:Steel wires, fuel oil, carbon black, and sync gas.
Application of Final Products:
Steel Wires: 12%-15% extracted from tires, suitable for resale or reprocessing.
Fuel Oil: Extensively used in various industries, including steel and iron manufacturing, ceramics.
or chemical industries or hotels, restaurants, etc., as fuel oil, or used
for heavy oil generatorsto generate electricity.
Carbon black: Crude carbon black can be used for construction bricks, or widely
utilized as industrial-grade carbon black N774, N660, N330, or color carbon after
undergoing deep processing.
5. Feasibility Analysis for your reference:
Note: A. This analysis is based on a capacity of 10Mt tyres per day per batch.
B. Please adjust relative prices according to your actual market conditions.
NO. |
ITEM |
DETAILS |
1 |
DAILY CAPACITY |
10MT |
2 |
Raw Materials |
Waste tyres |
3 |
Cost of tyres |
10T*1500¥/MT=15000¥ |
4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
6 |
Electricity & Water |
200¥ |
7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
8 |
Other |
100¥ |
9 |
Total Cost |
16,590.00¥ |
10 |
Oil Income |
10MT*40%*4300¥/MT=17,200.00¥ |
11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
13 |
Gross Income |
20,070.00¥ |
14 |
Daily Net Income |
20,070.00¥−16,590.00¥=3,480.00¥ |
15 |
Monthly Net Income |
3,480/Day*25D=87,000.00¥ |
16 |
Yearly Net Income |
87,000.00¥/M*11M=957,000.00¥ |
Packaging & Shipping
1. Packaging Details:
All goods are packed according to export standards with no pollution:
2. Shipping Details: 30 days after the first deposit
Our Services
Pre-sales Service:
Our extensive product range allows us to provide customers with machines or
complete processing plants. Based on our customers' requests and budgets, our experts develop efficient,
reliable solutions. Following the customers' order, we produce strictly. Moreover, before placing
the order, every customer has the opportunity to visit working machines or complete plants on-site.
After-sales Service:
1. Quality warranty period: One-year warranty for the reactor, and lifetime maintenance for the complete set of machines. We cover double air tickets, accommodation, and food.
2. Based on the buyer's requirements, our company sends engineers for installation and commissioning at the buyer's site, including the training of the buyer's workers on operation, maintenance, etc.
3. We provide layout designs according to the buyer's workshop and land, civil works information, operation manuals, and more to the buyer.
4. For user-caused damages, our company supplies parts and accessories at cost price.
5. Our factory provides wearing parts to clients at cost price.