State-of-the-Art Hospital/Medical/Industrial Waste Pyrolysis Equipment for Waste Management featuring CE & ISO certification
Certificate
Company Brief Introduction
Shangqiu Zhongqing Greentech Co., Ltd. stands as a beacon of innovation in the recycling and utilization of waste resources. Our expertise spans scientific research, design, development, manufacturing, installation, commissioning, training, and unparalleled customer service. Centrally headquartered in Beijing, we excel in providing waste tire equipment, waste oil sludge treatment solutions, municipal waste management systems, electronic waste processors, medical waste handling technologies, and petrochemical waste solutions. Our portfolio also includes undertaking comprehensive government environmental projects encompassing engineering design, construction, and performance testing.
Product Description
1. The ZQ-7/8 Pyrolysis Plant: A Comprehensive Breakdown of Its Five Core Systems: pyrolysis, heating, cooling, gas recycling, and smoke scrubbing.
1). Pyrolysis System: Reactor
----Efficiently cracks and gasifies waste tires, rubber, and plastic in the reactor.
2). Heating System:
---Comprises two heating rooms for direct, efficient heating.
3). Cooling System: Condensers, Cooling Pool, and Cooling Tower
---Utilizes four vertical condensers to efficiently convert oil gas into liquid oil.
4). Gas Recycling System:
----Recycles non-liquefiable gases for burning as fuel, enhancing efficiency.
5). Smoke Scrubber System:
---Removes acids, noxious odors, and dust from waste gas, ensuring cleaner, more environmentally friendly emissions.
2. Outstanding Features of the ZQ-7/8 Pyrolysis Plant
1). Full Open Door Design: Facilitates rapid loading and steel extraction. Allows for quick cooling post-batch, saving valuable time. Special high-temperature flexible graphite packing ensures no leaks.
2). Unique Craft Condensers: Achieves high condensing efficiency with superior oil output. Promises high-quality oil, extended lifespan, and ease of cleaning.
3). National Patent Unique Smoke Scrubbers: Efficiently neutralizes, purifies, and absorbs smoke, eliminating acidic gases and dust. Environmentally friendly and pollution-free.
4). National Patent Carbon Black Discharging System: Ensures rapid, fully enclosed auto-discharging at high temperatures, preventing carbon black pollution and saving time.
5). Cutting-edge Automatic Technologies: Includes submerged welding, ultrasonic nondestructive testing, and dual manual and automatic safety devices.
6). Sync Gas Recycling System: Fully burns recycled gases, saving fuel and preventing pollution.
7). Direct Heating System: Expands the heating area to extend reactor lifespan and simplifies temperature control.
8). National Patent Heat Insulation Shell: Offers high-efficiency temperature retention and superior energy-saving benefits.
3. Processing Time for a 10-Ton Pyrolysis Plant
| Process Time of 10 tons Pyrolysis Plant |
| Feeding |
1~2h |
| Heating |
9~10h |
| Cooling |
3~4h |
| Discharging |
1~2h |
| Steel Pulling Out |
20minutes |
4. Final Products:Steel wires, fuel oil, carbon black, and sync gas...
Applications of the Final Products:
Steel Wires: Extracts 12%-15% from tires, available for sale or reprocessing.
Fuel Oil: Extensively used as a fuel source in industries such as steel and iron manufacturing, ceramics, chemical industries, or hospitality sectors.
Additionally, it can be utilized in heavy oil generators
for power generation.
Carbon Black: The crude carbon black can be transformed into construction bricks or extensively utilized as industrial carbon black grades such as N774, N660, N330, or as color carbon after in-depth processing.
Deep-Processed Carbon Black: Following comprehensive processing, it can be applied extensively as color carbon or as industrial carbon black types like N774, N660, and N330.
Post-Processing: Through a detailed process, the crude carbon black can be repurposed for various industrial and construction uses.
5. Feasibility Analysis for Your Reference:
Note: A. This feasibility analysis is conducted with the capacity of processing 10Mt tyres per day per batch.
B. Adjust the relative prices according to the actual market conditions in your area.
| NO. |
ITEM |
DETAILS |
| 1 |
DAILY CAPACITY |
10MT |
| 2 |
Raw Materials |
Waste tyres |
| 3 |
Cost of tyres |
10T*1500¥/MT=15000¥ |
| 4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
| 5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
| 6 |
Electricity & Water |
200¥ |
| 7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
| 8 |
Other |
100¥ |
| 9 |
Total Cost |
16,590.00¥ |
| 10 |
Oil Income |
10MT*40%*4300¥/MT=17,200.00¥ |
| 11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
| 12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
| 13 |
Gross Income |
20,070.00¥ |
| 14 |
Daily Net Income |
20,070.00¥−16,590.00¥=3,480.00¥ |
| 15 |
Monthly Net Income |
3,480/Day*25D=87,000.00¥ |
| 16 |
Yearly Net Income |
87,000.00¥/M*11M=957,000.00¥ |
Packaging & Shipping
1. Packaging Details:
All products are packaged according to export standards, ensuring no pollution and utmost safety.
2. Shipping Details: Shipping will be arranged 30 days after the first deposit is received.
Our Services
Pre-Sales Service:
With an extensive product range, we provide tailored machines and complete processing plants based on customer requests and budget.
Our experts craft efficient and reliable solutions, ensuring strict adherence to customer orders.
Customers have the opportunity to visit and inspect working machines or complete plants before placing their orders.
We ensure that our solutions are both efficient and reliable, giving customers the chance to see operational systems before finalizing orders.
After-Sales Service:
1. Quality Warranty: We offer a one-year warranty for the reactor and lifetime maintenance for the complete set of machines, covering double air tickets, accommodation, and food.
2. Installation and Training: We dispatch engineers to the buyer's site for installation, commissioning, and training of the buyer's workforce in operation and maintenance.
3. Layout and Manuals: We provide a complete layout based on the buyer's workshop and land, along with civil works information and operation manuals.
4. Spare Parts: For damage caused by users, we supply parts and accessories at cost price.
5. Wearing Parts: Our factory offers wearing parts to clients at cost price, ensuring sustained productivity.
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