Waste Tyre Pyrolysis Equipment in Waste Management with CE & ISO
Certificate
Company Brief Introduction
Shangqiu Zhongqing Greentech Co., Ltd is a premier institution dedicated to the innovative recycling and utilization of waste resources. Our expertise spans scientific research, design, development, manufacturing, installation, commissioning, training, and top-tier customer service. Headquartered in the dynamic city of Beijing, our main product line includes waste tire equipment, waste oil sludge treatment systems, municipal garbage equipment, electronic waste disposal units, medical waste processors, petrochemical waste management machines, and other related waste recycling solutions. Additionally, we pride ourselves on executing government environmental projects ranging from engineering design, construction to meticulous testing and data analysis.
Product Description
1. The ZQ-7/8 Pyrolysis Plant encompasses five advanced systems: pyrolysis, heating, cooling, gas recycling, and smoke scrubbing systems.
1). Pyrolysis System: Reactor
----In the reactor, waste tires, rubber, and plastic are efficiently cracked and gasified.
2). Heating System:
---Features two heating chambers with direct heating for optimal performance.
3). Cooling System: Condensers, Cooling Pool, and Cooling Tower
---Equipped with 4 vertical condensers for effective conversion of oil gas into high-quality oil.
4). Gas Recycling System:
----This system efficiently recycles non-liquefiable gas for use as fuel, enhancing sustainability.
5). Smoke Scrubber System:
---Designed to remove acids, odors, and dust from waste gas, ensuring cleaner and more environmentally friendly emissions.
2. Outstanding Features of the ZQ-7/8 Pyrolysis Plant
1). Full Open Door Design: Allows rapid loading and efficient steel removal, accelerates cooling after each batch, and ensures no leakage with high-temperature flexible graphite packing.
2). Unique Craft Condensers: Deliver high condensing efficiency for greater oil output, superior oil quality, extended lifespan, and easy maintenance.
3). National Patent Unique Smoke Scrubbers: Achieve superior removal of acid gas and dust through neutralization, purification, and absorption. Environmentally friendly with zero pollution.
4). National Patent Carbon Black Discharging System: Features speedy, fully enclosed auto-discharging at high temperatures to prevent carbon black pollution and save time.
5). Automatic Submerged Welding Technology: Employs ultrasonic non-destructive testing along with manual and automatic safety devices for superior reliability.
6). Sync Gas Recycling System: Ensures full combustion after recycling, conserving fuel and reducing pollution.
7). Direct Heating System: Maximizes heating area to extend reactor lifespan and simplifies temperature control.
8). National Patent Unique Heat Insulation Shell: Provides high-efficiency temperature retention and exceptional energy-saving benefits.
3. Process Time for 10-ton Pyrolysis Plant
| Process Time of 10 tons Pyrolysis Plant |
| Feeding |
1~2h |
| Heating |
9~10h |
| Cooling |
3~4h |
| Discharging |
1~2h |
| Steel Pulling Out |
20minutes |
4. Final Products:Steel wires, fuel oil, carbon black, and sync gas...
The Utilization of Final Products:
Steel Wires: 12%-15% derivation from tires, suitable for sale or reprocessing.
Fuel Oil: Extensively used in industries including steel and iron manufacturing, ceramics, or chemical industries, as well as in hotels and restaurants as a fuel source. Additionally, it can be used for heavy oil generators
to produce electricity.
Carbon black: Crude carbon black can be used for construction bricks and is also widely utilized as industrial carbon black N774, N660, N330, or color carbon after deep-processing.
used as industrial carbon black N774, N660, N330, or color carbon after
deep-process.
5. Feasibility Analysis for Your Reference:
Note: A. This analysis is based on a capacity of 10Mt tyres per day per batch.
B. Please adjust relative prices according to your actual market conditions.
| NO. |
ITEM |
DETAILS |
| 1 |
DAILY CAPACITY |
10MT |
| 2 |
Raw Materials |
Waste tyres |
| 3 |
Cost of tyres |
10T*1500¥/MT=15000¥ |
| 4 |
Cost of Catalyst |
10MT*0.3%*5000¥/MT=150¥ |
| 5 |
Labor (DAILY) |
4P*150¥/D/P=600¥ |
| 6 |
Electricity & Water |
200¥ |
| 7 |
FUEL COST |
0.45MT*1200¥/MT=540¥ |
| 8 |
Other |
100¥ |
| 9 |
Total Cost |
16,590.00¥ |
| 10 |
Oil Income |
10MT*40%*4300¥/MT=17,200.00¥ |
| 11 |
Steel Income |
10MT*13%*1400¥/MT=1,820.00¥ |
| 12 |
Carbon Income |
10MT*35%*300¥/MT=1,050.00¥ |
| 13 |
Gross Income |
20,070.00¥ |
| 14 |
Daily Net Income |
20,070.00¥−16,590.00¥=3,480.00¥ |
| 15 |
Monthly Net Income |
3,480/Day*25D=87,000.00¥ |
| 16 |
Yearly Net Income |
87,000.00¥/M*11M=957,000.00¥ |
Packaging & Shipping
1. Packaging Detail:
All goods are packed according to export standards, ensuring no pollution:
2. Shipping Detail: 30 days after the first deposit.
Our Services
Pre-sales Service:
Our extensive product range allows us to offer customers machines or complete processing plants. Based on our customers' requests and budgets, our experts provide efficient and reliable solutions. Before placing an order, every customer has the opportunity to visit working machines or complete plants on-site.
Complete processing plants.Based on our customers' request and budget, our experts make efficient,
Reliable solutions.Following customers' order we produce strictly, what's more, before placing
The order every customer has the chance to visit working machines or complete plant in the site.
After-sales Service:
1. Quality warranty period: One year warranty for the reactor and lifetime maintenance for the complete set of machines. We cover double air tickets, accommodation, and food.
2. As per buyer's requirements, our company dispatches engineers for installation and commissioning on-site, including training buyer's workers on operation, maintenance, etc.
3. Provide layout planning based on the buyer's workshop and land, civil works information, operation manuals, etc.
4. For user-caused damages, our company offers parts and accessories at cost price.
5. Our factory supplies wearing parts at cost price to clients.
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