HT-PEB Batch Pyrolysis Plant for waste tire recycling
1. Suitable Raw Materials for this Tire Pyrolysis machine
waste tires, rubbers, plastics, paper mixtures, cable skin, life garbage, soles, PE, PVC, ABS and so on.
2. Main Parts of Pyrolysis Plant
| Reactor |
Condensers |
Oil Tanks |
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| Gas Separator |
Smoke Scrubbers |
Carbon Black Discharging and collecting System |
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3. Operation Process:
- General introduction: The cut tires or tire bundles or whole tires (with less capacity) or plastic bundles feed into reactor directly, then close tightly the reactor door, and begin heating.
- When the gas separator temperature rise up to about 100degrees C, the oil gas will generate and flow through the gas separator. The heavier content falls down and back to reactor, the light part go up to the condensers and turned into liquid oil stored in oil tanks.
- The uncondensed sync gas will be purified to remove acid part and the odor, then back to furnace burned as fuel to heat reactor.
- When whole process finished, cooled down the reactor to about 80 degrees C and open the discharger, begin discharging carbon black.
- Sync Gas:The sync gas generated about 3~8% totally according to the oil water content, it is pollution gas, but with huge heating value, cannot be emitted directly. We adopt gas purification and recycling technology, all such gas will be purified first to remove the Sulphur and Chlorine content, then recycled to the burning room burned as fuel to save operation cost as well as prevent gas pollution. If buyer need, also can collected and pressed such gas into tank to generate electricity or sold to market.
- The principle we use is high temperature distillation, we suggest the normal temperature not more than 360ºC, and the pressure in the whole process is not higher than 0.02 MPa. We also use gas purifying system in our new design, after purifying, the emissions is cleaner, which is more environment friendly. In a word, it is safe, energy-saving, environment friendly and easy to operate.
4. this Waste tire recycling machine End Product and Percentage:
Tire oil: 35%~50%, usually about 42%
Steel wires: 12~15%
Carbon black: about 35%
Sync gas: 3~5%
Inner water: ≈5%
5. Delivery and Packing:
a. manufacture time: 20 working days for this tire pyrolysis machine
b. shipment: 1*40'Fr+2*40'HC containers
or by 17meter truck.
6. Outstanding Features of our HT-PEB Pyrolysis plants
a. Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
b.Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
c.National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
d.National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
e.Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
f.Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.
g.Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
h. National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.
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